Iphrofayela
I-Trellis U-channel post iyisigxobo socingo esimise okwesigqoko esivame ukusetshenziswa emkhakheni wezolimo, ikakhulukazi kuma-trellises amagilebhisi, ozimele bama-apula, kanye nezicelo ezifanayo. Inobubanzi obuphezulu obungu-32.48mm, ububanzi obungaphansi obungu-41.69mm, kanye nobubanzi obuphelele obungu-81mm, nokuphakama okungu-39mm. I-post ngayinye inobude obungu-2473.2mm futhi ifakwe izimbobo ezingu-107 eziseduze, eziqhubekayo ezinobubanzi obungu-9mm, okuvumela ukufakwa okuguquguqukayo kwama-bracket ngobukhulu obuhlukahlukene.
Incazelo
Ishadi lokugeleza
I-Decoiler ene-leveler--I-Servo feeder--I-Punch press--I-Roll yangaphambili--I-Flying cut--Itafula eliphumayo
I-Decoiler ene-Leveler
Lo mshini uhlanganisa ukusebenza kwe-decoiling kanye ne-leveling. I-decoiler yayo inedivayisi yamabhuleki yokulungisa ukucindezeleka kwe-decoiling roller, ukuqinisekisa ukusebenza okubushelelezi. Amahlamvu okuvikela ensimbi avimbela ukushelela kwe-coil ngesikhathi se-decoiling, okuthuthukisa ukuphepha kanye nokusebenza kahle kwezindleko ngenkathi kulondolozwa isikhala somugqa wokukhiqiza.
Ngemva kokudonsa, ikhoyili yensimbi iqhubekela emshinini wokulinganisa. Njengoba i-coil ijiyile (2.7-3.2mm) kanye nokubhoboza okuqinile, i-leveler ibalulekile ekuqedeni ukugoba kwekhoyili, ithuthukise ukuba yisicaba kanye nokulingana. Umshini wokulinganisa uhlonyiswe ngama-roller amathathu aphezulu namane aphansi okulinganisa ukuze kusebenze kahle.
Isiphakeli seServo kanye nePunch Press
Ngale njongo, sisebenzisa umshini wokubhoboza ongamathani ayi-110 owenziwe uhlobo lweYangli, ohlanganiswe ne-servo feeder. Injini ye-servo ivumela impendulo esheshayo ngokuchithwa okuncane kwesikhathi sokuqala nokuma, okuqinisekisa ukulawulwa kwesikhundla okunembile. Njengoba iYangli ikhona emhlabeni wonke kanye nokuzibophezela kwayo ensizeni esezingeni eliphezulu ngemuva kokuthengisa, amakhasimende angalindela ukwesekwa okuthembekile. Izikhunta ezenziwe ngokwezifiso zenzelwe ngokusekelwe emidwebweni yokubhoboza enikezwa ngamakhasimende, zakha ngempumelelo izimbobo ezinobubanzi obungu-9mm. Ama-dies okubhoboza, akhiwe ngensimbi ye-SKD-11, anikeza ukumelana nokuguguleka okumangalisayo kanye nobunzima.
Kuhlelo lokulawula lwe-PLC, senza kube lula ukufaka idatha yokubhoboza ngokuphatha inani lemigodi yokubhoboza. Ngaphezu kwalokho, umsebenzi wememori yepharamitha unikezwa ukugcina amasethi ayi-10 amapharamitha okubhoboza, alungiselelwe izidingo zokukhiqiza. Lesi sici sivumela ukutholwa okulula nokusetshenziswa kwamapharamitha agciniwe ngaphandle kwesidingo sokufaka kabusha.
Umkhawulo
Ukuze kuvumelaniswe isivinini sokukhiqiza, kubekwe umkhawulo phakathi kwezingxenye zokubopha nokwakha ama-roll. Lapho ikhoyili yensimbi ithinta umkhawulo ophansi, okubonisa isivinini sokushaya esidlula isivinini sokwakha ama-roll, umshini wokubopha uthola isignali yokuma. Kuvela umyalezo esikrinini se-PLC, oshukumisela opharetha ukuthi aqhubeke nomsebenzi ngokuchofoza esikrinini.
Ngokuphambene nalokho, uma ikhoyili yensimbi ithinta umkhawulo ongaphezulu, okuphakamisa isivinini sokwakha i-roll esidlula isivinini sokushaya, umshini wokwakha i-roll uyamisa ukusebenza. Ngenkathi umshini wokwakha i-roll uqala ukusebenza, umshini wokushaya uyaqhubeka nokusebenza kwawo ngaphandle kokuphazamiseka.
Lokhu kusethwa kuqinisekisa ukuhlanganiswa okuphelele kanye nokufana kwesivinini sokukhiqiza emgqeni wokukhiqiza.
Ukuqondisa
Ngaphambi kokungena kusethi yokuqala yama-roller okwakha, ikhoyili yensimbi iqondiswa ngesigaba somhlahlandlela kusetshenziswa ama-roller okuqondisa. Lawa ma-roller aqinisekisa ukuhambisana phakathi kwekhoyili nomugqa ophakathi womshini, okuvimbela ukuphambuka kwamaphrofayili akhiwe. Ama-roller okuqondisa abekwe ngendlela efanele kulo lonke umugqa wokwakha. Izilinganiso ezivela ku-roller ngayinye eqondisayo kuya emaphethelweni zibhalwe encwadini yemiyalelo, okwenza kube lula ukuphinda ubeke kabusha kalula uma kwenzeka ukufuduka okuncane ngesikhathi sokuthutha noma ukulungiswa kokukhiqiza.
Umshini Wokwenza Ama-Roll
Enhliziyweni yomugqa wokukhiqiza kukhona umshini wokwakha ama-roll, ingxenye ebalulekile equkethe iziteshi zokwakha eziyi-10. Unesakhiwo esiqinile sensimbi ecijile kanye nohlelo lokushayela lwegiya, olufinyelela isivinini esikhulu sokwakha esifika ku-15m/min. Enziwe ngensimbi ephethe i-Cr12 ene-carbon ephezulu, ama-roller okwakha avelele ngokuqina nokumelana nokuguguleka. Ukuze andise isikhathi sawo sokuphila, ama-roller afakwa i-chrome plating, kuyilapho ama-shaft akhiwe ngezinto ezingama-40Cr.
I-Flying Laser Coder (Ongakukhetha)
Ngaphambi kwenqubo yokusika, kungafakwa i-laser coder yokuzikhethela, evumelaniswe nesivinini somshini wokusika ngaphandle kokuphazamisa ukusebenza okuqhubekayo komshini wokwakha ama-roll. Lolu hlelo oluthuthukisiwe lufakwe isikhombimsebenzisi sesikrini sokuthinta, amehlo okungenisa, kanye ne-lifting bracket. Lusiza ukuphrinta nge-laser kwezinto ezahlukahlukene njengombhalo, ihluzo, amakhodi e-QR, nokuningi. Lokhu kuzenzakalelayo kusiza ekwenzeni imikhiqizo ibe yijwayelekile, ukulawula ukukhiqizwa, kanye nokukhuthaza umkhiqizo ngempumelelo.
Ukusika Nokufaka Ikhodi Kwe-Hydraulic Okundizayo
Ngaphakathi komshini wokwakha, i-encoder ye-Koyo evela eJapan iguqula ubude obutholiwe be-coil yensimbi bube isignali kagesi, bese idluliselwa kwikhabhinethi yokulawula ye-PLC. Lokhu kuvumela ukulawulwa okunembile kwamaphutha okusika, ukuqinisekisa ikhwalithi yomkhiqizo ngaphakathi komkhawulo ongu-1mm nokunciphisa imfucuza. Izikhunta zokusika zenzelwe ngqo ukufanisa iphrofayili, ukuqinisekisa ukusikeka okubushelelezi, okungenama-burr ngaphandle kokuguquka. Igama elithi "ukundiza" libonisa ukuthi umshini wokusika ungahamba ngesivinini esifanayo nenqubo yokwakha ama-roll, okwenza kube lula ukusebenza kahle futhi kukhuphule ukusebenza kahle kokukhiqiza.
Isiteshi se-Hydraulic
Isiteshi se-hydraulic sihlonyiswe ngamafeni okupholisa ahlanganisiwe ukuze kususwe ukushisa ngempumelelo, kuqinisekiswe ukusebenza okuqhubekayo kanye nokuphila isikhathi eside. Saziwa ngesilinganiso saso sokuhluleka esiphansi, isiteshi se-hydraulic senzelwe ukuqina isikhathi eside.
Ikhabhinethi yokulawula ye-PLC
Ngesikrini se-PLC, opharetha banekhono lokuphatha isivinini sokukhiqiza, bachaze ubukhulu bokukhiqiza, ubude bokusika, nokuningi. Izici zokuphepha ezifakwe kwikhabhinethi yokulawula ye-PLC zihlanganisa ukuvikelwa ekugcwaleni ngokweqile, i-short circuit, kanye nokulahlekelwa yisigaba. Ngaphezu kwalokho, ulimi oluboniswa esikrinini se-PLC lungalungiswa ukuze luhambisane nezintandokazi zamakhasimende.
Iwaranti
Umugqa wokukhiqiza unikezwa iwaranti yeminyaka emibili kusukela ngosuku lokulethwa, oluboniswe ku-nameplate. Ama-roller kanye nama-shaft athola iwaranti yeminyaka emihlanu.
1. I-Decoiler

2. Ukondla

3. Ukubhoboza

4. Izitendi zokwenza imiqulu

5. Uhlelo lokushayela

6. Uhlelo lokusika

Abanye

Itafula elingaphandle












