Umshini Wokwenza Ama-Roll Oyi-Tubular Beam (I-Single Roll-Formed Tube)

Incazelo emfushane:

Sithumelele i-imeyili Landa njenge-PDF

Imininingwane Yomkhiqizo

Ukucushwa okungakhethwa

Amathegi Omkhiqizo

IVIDIYO

I-Perfil

Ugongolo oluyisiqephu esisodwa luyingxenye ebalulekile kuirakhi enzimaizinhlelo, ezinesigaba esifana nebhokisi elingunxande. Ihlanganiswe kusetshenziswa amapuleti okuxhuma nezikulufo, kwakha uhlaka oluqinile olunezingqimba eziphakanyisiwe. Lo mklamo uqinisekisa ukuqina kweshelufu kanye nokuqina, olukwazi ukusekela imithwalo emikhulu.

Ekukhiqizeni, kusetshenziswa ikhoyili yensimbi eyodwa ukudala ugongolo lwebhokisi oluyisiqephu esisodwa.Insimbi egoqiwe ebandayo, insimbi egoqiwe eshisayo, noma insimbi ehlanganisiwe enobukhulu obungu-1.5-2mmivame ukusetshenziswa ekukhiqizeni.

Amapharamitha Obuchwepheshe Ayinhloko-Eziyinhloko

I-decoiler esetshenziswa ngesandla yakhelwe ngedivayisi yamabhuleki ukulungisa ukunwebeka nokuqinisekisa ukugoba okubushelelezi ngaphakathi kwebanga elingu-φ460-520 mm. Ingalo yokucindezela ifakiwe ukuvimbela ubukhulu bekhoyili yensimbi, kuyilapho amaqabunga okuvikela insimbi evimbela ukushelela kwekhoyili, okuthuthukisa kokubili ukusebenza kahle kwezindleko kanye nokuphepha.

Kulesi simo, kusetshenziswa i-decoiler yesandla engenawo umthombo wayo wamandla. Ukuze kwandiswe umthamo wokukhiqiza, sinikeza i-decoiler ye-hydraulic ongayikhetha enikwa amandla yisiteshi se-hydraulic.

Ukuqondisa

Ama-roller aqondisayo abalulekile ekugcineni ukuhambisana phakathi kwe-coil yensimbi nomshini, ukuvimbela ukuphambuka kwe-tube beam. Aphinde asize ekuvimbeleni ukuguquka kwe-rebound ye-coil yensimbi ngesikhathi senqubo yokwakha. Ukuqondakala kwe-tube box beam kuthinta kakhulu ikhwalithi yomkhiqizo kanye nomthamo wokuthwala umthwalo wesistimu yokukhahlela. Ama-roller aqondisayo abekwe ngendlela efanele kulo lonke umugqa wokwakha ukuqinisekisa ukuhambisana okunembile. Ukulinganiswa kwebanga le-roller ngayinye eqondisayo emaphethelweni kubhalwe ngokucophelela encwadini yemiyalelo, okwenza kube lula ukulungisa ngokusekelwe kulolu lwazi, noma ngabe kwenzeka ukufuduka okuncane ngesikhathi sokuthuthwa noma ukukhiqizwa.

I-Leveler

Ngemva kwalokho, ikhoyili yensimbi iqhubekela phambili iye ku-leveler, lapho ukugoba kwayo kususwa khona ngempumelelo ukuze kuthuthukiswe ukuthamba kanye nokulingana, kuqinisekiswe imikhiqizo yokugcina esezingeni eliphezulu. I-leveler inama-roller amathathu aphezulu kanye namane aphansi ukuze kufezwe lo msebenzi ngempumelelo.

Ishadi lokugeleza

I-decoiler esetshenziswa ngesandla--Iqondisa--I-Leveler--Umshini wokwakha ama-roll--I-Flying saw cut--Itafula eliphumayo

Amapharamitha Obuchwepheshe Ayinhloko

1. Isivinini somugqa: 5-6mitha/min kuncike kubude bokusika

2. Amaphrofayili: Osayizi abaningi - ukuphakama okufanayo okungu-50mm, kanye nobubanzi obuhlukile obungu-100, 110, 120, 130, 140mm

3. Ubukhulu bezinto: 1.9mm (kulokhu)

4. Izinto ezifanele: Insimbi egoqiwe eshisayo, insimbi egoqiwe ebandayo, insimbi ehlanganisiwe

5. Umshini wokwakha ama-roll: Isakhiwo se-Cast-iron kanye nohlelo lokushayela iketanga.

6. Inani lesiteshi sokwakha: 28

7. Uhlelo lokusika: Ukusika ngesaha, i-roll yangaphambili ayimi lapho isika.

8. Ukushintsha usayizi: Ngokuzenzakalelayo.

9. Ikhabhinethi ye-PLC: Uhlelo lwe-Siemens.

Incazelo yecala langempela

I-Decoiler Esetshenziswa Ngesandla

Umshini Wokwenza Ama-Roll

Umshini wokwakha imiqulu umi njengesisekelo somugqa wokukhiqiza, unamasethi angu-28 eziteshi zokwakha kanye nesakhiwo sensimbi eqinile. Iqhutshwa uhlelo lweketanga oluqinile, ikhiqiza kahle imisebe yamabhokisi enobukhulu obuhlukahlukene enokuphakama nobubanzi obufanayo obuhlukahlukene.kusuka ku-100 kuya ku-140mm. Abaqhubi bangafaka kalula osayizi abafunwayo ngesikrini sokulawula se-PLC, okubangela ukulungiswa okuzenzakalelayo kweziteshi zokwakha ukuze kube nokuma okunembile. Le nqubo ezenzakalelayo, kufaka phakathi izinguquko zosayizi, ithatha cishe imizuzu eyi-10, iqhutshwa ukunyakaza kweziteshi zokwakha eceleni kwesitimela, ilungisa amaphuzu okwakha angukhiye angu-4 obubanzi obuhlukene.

Ama-roller okwakha enziwe nge-Gcr15, insimbi ephethe i-chromium enekhabhoni ephezulu ehlonishwayo ngenxa yokuqina kwayo kanye nokumelana nokuguguleka. Lawa ma-roller ambozwe nge-chrome ukuze aqine isikhathi eside, kuyilapho ama-shaft, enziwe ngezinto ezingu-40Cr, ephathwa ngokushisa ngokucophelela ukuze aqine kakhulu.

Ukusika I-Flying Saw

Ukuma okuvaliwe kogongolo lwebhokisi kudinga ukusikwa kwesaha okunembile ukuze kulondolozwe ubuqotho besakhiwo futhi kuvimbele ukuguguleka kwemiphetho esikiwe. Le ndlela inciphisa imfucuza yekhoyili yensimbi, iqinisekise izindawo zokusika ezibushelelezi ezingenama-burrs. Ama-saw blades asezingeni eliphezulu aqinisekisa ukunemba nokuqina, kuyilapho uhlelo lokupholisa lwandisa isikhathi sazo sokusebenza okuqhubekayo.

Nakuba isivinini sokusika i-saw sihamba kancane kunokugunda i-hydraulic, umsebenzi wethu weselula uqinisekisa ukuvumelanisa nesivinini sokukhiqiza somshini wokwakha, okwenza kube lula ukusebenza okungaphazanyiswa kanye nokuhamba komsebenzi okuphumelelayo.

I-Encoder kanye ne-PLC

Umshini wokwakha imigoqo uhlanganisa i-encoder yaseJapane i-Koyo ukuze ihumushe ngokunembile ubude bekhoyili bube yizibonakaliso zikagesi zekhabhinethi yokulawula ye-PLC. Isilawuli sokunyakaza ngaphakathi siqinisekisa ukunyakaza okungenamthungo komshini wokugunda izinwele, sigcina ubude bokusika obunembile ngaphandle kokusheshisa noma ukwehlisa ijubane. Lokhu kuphumela kumamaki okushisela abushelelezi futhi azinzile njalo, kuvimbele ukuqhekeka kwephrofayili futhi kuqinisekiswe ukukhiqizwa kogongolo lwesinyathelo se-premium-grade.

Abaqhubi banokulawula okugcwele kwamapharamitha okukhiqiza ngesikrini sekhabhinethi yokulawula ye-PLC, okuhlanganisa isivinini sokukhiqiza, ubukhulu bephrofayili, ubude bokusika, kanye nobuningi.isitorejikumapharamitha asetshenziswa njalo, opharetha bangenza kube lula ukukhiqiza ngaphandle kokufakwa kwamapharamitha okuphindaphindiwe. Ngaphezu kwalokho, ulimi lwesikrini se-PLC lungenziwa ngezifiso ukuze luvumelane nezintandokazi zomuntu ngamunye.

Isiteshi se-Hydraulic

Isiteshi sethu se-hydraulic, esihlonyiswe ngamafeni kagesi apholile, siqeda ukushisa ngempumelelo, siqinisekisa ukusebenza isikhathi eside nokwethembekile ngesilinganiso sokuhluleka esiphansi.

Iwaranti

Ngosuku lokuthunyelwa, usuku lwamanje luzoqoshwa ephepheni legama lensimbi, okubonisa ukuqala kwesiqinisekiso seminyaka emibili salo lonke umugqa wokukhiqiza kanye nesiqinisekiso seminyaka emihlanu sama-roller kanye nama-shaft.