Umshini Wokwenza Umqulu We-Auto Box Beam Roll Ogcwele

Umshini Wokwenza Umshini Wokwenza I-Full Auto Box Beam Roll Ogcwele Isithombe Esifakiwe

Incazelo emfushane:

Sithumelele i-imeyili Landa njenge-PDF

Imininingwane Yomkhiqizo

Ukucushwa okungakhethwa

Amathegi Omkhiqizo

IVIDIYO

I-Perfil

Ugongolo lwebhokisi lumi njengenketho eqinile eyenzelweumsebenzi onzimaizinhlelo zokusebenza. Ngokukhethekile, sethulaugongolo lwebhokisi olunezingcezu ezimbiliukuze ucabangele. Ngokuvamile yenziwe ngensimbi egoqekile ebandayo noma egoqekile eshisayo enobukhulu obusukela ku-1.5 kuya ku-2mm, idlula ngendlela eqondileukwakha imiqulungaphambi kokufakwa ukuze kuqinisekiswe ibhalansi yokukhanga okubonakalayo kanye namandla ahlala njalo. Ukuhlanganiswa kuhilela ukujoyina ngokuphephileizingcezu ezimbili zamaphrofayili ensimbi akhiwe ngesimo se-C, okuholela esakhiweni seshubhu esiqinile. Ukuze kukhiqizwe imisebe yamabhokisi, umshini wokwakha imigoqo ebandayo uvela njengokukhetha okuthandwayo, okunikeza ukusebenza kahle nokunemba.

Amapharamitha Obuchwepheshe Ayinhloko-Eziyinhloko

Ama-rollers aqondisayo abalulekile ekusekeleni ukuhambisana phakathi kwekhoyili yensimbi nomshini, ngempumeleloukugwema ukuhlanekezelayebhokisi lomsebe. Zidlala indima ebalulekile enqubweni yokwakha, zivimbela ukujiya kwe-rebound ye-coil yensimbi.Ukuqondakalaumshayo webhokisi ubamba ukushukuma okukhulu phezuikhwalithi yomkhiqizo kanye namakhono okuthwala umthwaloyeshelufu lonke. Njengoba ibekwe ngendlela efanele eceleni komugqa wokwakha, ama-guiding rollers aqinisekisa ukuhambisana kahle.IzilinganisoIbanga le-roller ngayinye eqondisayo ukuya emaphethelweni libhalwe ngokucophelela encwadini yemiyalelo, okuvumela ukulungiswa okungenamthungo okusekelwe kulolu lwazi, ngisho noma kwenzeka ukufuduka okuncane ngesikhathi sokuthuthwa noma ukukhiqizwa.

I-Leveler

Ngemva kwesigaba esandulele, ikhoyili yensimbi iqhubekela phambili enkambisweni yokulinganisa. Lapha, umshini wokulinganisa ngokucophelelakususa noma yikuphi ukugoba okukhona kukhoyili yensimbi, ngaleyo ndlela kuthuthukiswe ukuthamba kwayo kanye nokulingana kwayo, ngaleyo ndlela kuthuthukiswe ikhwalithi yomkhiqizo wokugcina - ugongolo lwebhokisi. Uhlonyiswe ngemiqulu emibili yokulinganisa ephezulu kanye nemithathu engezansi, umshini wokulinganisa uqinisekisa ukunemba okucophelelayo ekulungiseleleni ikhoyili yensimbi yezinyathelo ezilandelayo zokukhiqiza.

Ukusikwa Kwangaphambi Kokushiswa Kwe-Hydraulic

Lo mugqa wokukhiqiza ungaphakathiama-porateidivayisi yokusika kusengaphambili ye-hydraulic,ukwenza kube lula ukufaka esikhundleni amakhoyili ensimbi anobubanzi nobukhulu obuhlukahlukene, ngesikhathi esifanayoukunciphisa imfucuza yekhoyili.

Umshini Wokwenza Ama-Roll

Ishadi lokugeleza

I-decoiler esetshenziswa ngesandla--Iqondisa--I-Leveler--I-Hydraulic pre cut--Umshini wokwakha ama-roll--I-hydraulic cut endizayo--Ipulatifomu--Umshini wokuthunga--Itafula eliphumayo

Amapharamitha Obuchwepheshe Ayinhloko

1. Isivinini somugqa: 0-4 m/min, esilungisekayo

2. Amaphrofayili: Osayizi abaningi - ukuphakama okufanayo okungu-50mm, kanye nobubanzi obuhlukile obungu-80, 100, 120mm

3.Ubukhulu bezinto: 1.5-2mm

4. Izinto ezifanele: Insimbi egoqiwe eshisayo, insimbi egoqiwe ebandayo, insimbi ehlanganisiwe

5. Umshini wokwakha ama-roll: I-Cast-iron stru

uhlelo lokushayela kanye nochungechunge.

6. Inani lesiteshi sokwakha: 18

7. Uhlelo lokusika: Ukusika kwe-hydraulic, i-roll yangaphambili ayimi lapho isika.

8. Ukushintsha usayizi: Ngokuzenzakalelayo.

9. Ikhabhinethi ye-PLC: Uhlelo lwe-Siemens.

Incazelo yecala langempela

I-Decoiler Esetshenziswa Ngesandla

I-decoiler yesandla ifakwe i-uhlelo lokubophayakhiwe ngokucophelela ukulawula ukucindezeleka kwe-roll yokukhulula nokuqinisekisa inqubo yokukhulula ebushelelezi. Ukuze kuncishiswe ingozi yokubuyela emuva ngokuzumayo, ikakhulukazi kuma-coil ensimbi angaphezu kuka-1.5mm ubukhulu,ingalo yokucindezelaisetshenziselwa ukubamba ikhoyili yensimbi ngokuphephile. Ngaphezu kwalokho, amaqabunga okuvikela insimbi afakwe ngendlela efanele ukuvimbela ukushelela kwekhoyili ngesikhathi sokuvuleka. Lo mklamo ocatshangelwe kahle awugcini nje ngokuthuthukisa ukuphepha kodwa futhi unikezaukusebenza kahle kwezindleko eziphakeme, ukuqinisekisa ukusebenza okuthembekile nokuphumelelayo.

Kulesi simo, umshini wokukhipha i-decoiler ngesandlangaphandle komthombo wayo wamandlaiyasebenza. Ukuze uthole izidingo zesivinini sokukhiqiza eziqinile, sinikeza okukhethwa kukhoumshini wokukhipha ugesiinikwe amandla yisiteshi se-hydraulic.

Ukuqondisa

Enhliziyweni yomugqa wonke wokukhiqiza kukhona umshini wokwakha imiqulu, ingxenye ebalulekile. Yakhiwe ngengxenye eqinile yeInsimbi, lo mshini unesakhiwo esiqinile futhi uqhutshwa umshini othembekileuhlelo lweketanga. Ukuguquguquka kwayo kwenza kube lula ukukhiqizwa kosayizi abahlukahlukene abanokuphakama okufanayo. Abasebenzi bafaka kalula ubukhulu obuhleliwe esikrinini sokulawula se-PLC, okubangelaukulungiswa okuzenzakalelayoukwakheka kweziteshi ezindaweni eziqondile. Ngokuvamile, izisebenzi ezinolwazi zidinga cishe imizuzu engama-60 ukwenza inqubo ephelele yokushintsha ubukhulu, ehlanganisa kokubili ukunyakaza okuzenzakalelayo kweziteshi zokwakha kanye nokufakwa esikhundleni kwekhoyili yensimbi ngesandla.

IIphuzuisebenza njengendawo ebalulekile yokwakha yokulungiswa kobubanzi. Njengoba iziteshi zokwakha imigoqo zihamba eceleni kwemizila, zishintsha ngokuguquguqukayo indawo yale ndawo yokwakha ebalulekile, okwenza kube lula ukukhiqizwaibhokisi imishayo enobubanzi obuhlukahlukene.

Ngezinto zokwakha ama-roller, kukhethwa i-Gcr15—insimbi ephethe i-chromium enekhabhoni ephezulu eyaziwa ngokuqina kwayo okumangalisayo kanye nokumelana nokuguguleka. Lawa ma-roller afakwa i-chrome-plating ukuze athuthukise ubude bawo, kuyilapho ama-shaft, enziwe ngezinto ezingu-40Cr, ephathwa ngokushisa ukuze aqine ngokwengeziwe.

Ukusikwa Kwe-Hydraulic Okundizayo

Ngemva kokudlula enkambisweni yokwakha umqulu, ikhoyili yensimbi ihambisana kancane kancane nephrofayili enomumo ongu-C. Bese isikwa ngokunembile ubude obudingekayo ngumshini wokusika we-hydraulic, ogcinaiphutha lobude bokusika ngaphakathi kwe-1mmLe nqubo yokusika inciphisa ngempumelelo ukumosheka kwekhoyili yensimbi futhi ivumelanisa nesivinini sokukhiqizwa komshini wokwakha imigoqo, iqinisekisa ukusebenza okungenamthungo nokungaphazanyiswa.

Ipulatifomu

Iphrofayili yokuqala ye-C idluliselwa epulatifomu ephezulu bese icindezelwa epulatifomu engezansi. Ngemva kwalokho, iphrofayili yesibili ye-C icindezelwa ngokucophelela emthambekeni ophakathi, lapho idivayisi ejikayo iyizungeza khona. Lesi senzo siqondanisa futhi sihlanganise kahle amaphrofayili amabili e-C ngokuqondile.

Ama-rollers aqondisayo aqinisekisa ukuhambisana kwamaphrofayili amabili e-C, kanti izinduku zokucindezela ezisebenzisa umoya ziyawasunduza emshinini wokuthunga.

Umshini wokuthunga

Umshini wokuthunga ubonisa isakhiwo somshini wokwakha imiqulu, uqhosha ngokuthiisakhiwo sensimbi ephonswe kanye nohlelo lokushayela uchungechunge. Ilungisa ngokuzenzakalelayo izindawo zesiteshi sokuthunga ngokuya ngobubanzi bomsebe webhokisi. Lokhu kusungula izinto ezintshakuqeda isidingo somshini wokushisela, njengenjwayelo, isisebenzi sasidingeka ukuthi sihlanganise amaphrofayili amabili e-C abe yi-post-roll forming ye-box beam.

I-Encoder kanye ne-PLC

Umshini wokwakha imiqulu uhlonyiswe nge-Isifaki khodi saseJapane iKoyo, eguqula ngokunembile ubude bekhoyili bube amasignali kagesi ekhabhinethi yokulawula ye-PLC. Lokhu kuqinisekisa ukunembaamaphutha okusika anqunyelwe ku-1mm, ukuqinisekisa imishayo yamabhokisi ekhwalithi ephezulu kanye nokunciphisa imfucuza. Abasebenzi bangalawula isivinini sokukhiqiza, babeke ubukhulu, ubude bokusika, nokuningi ngesikrini se-PLC. Ikhabhinethi iphinde igcine amapharamitha asetshenziswa njalo futhi inikeza isivikelo ekucindezelweni ngokweqile, i-short circuit, kanye nokulahlekelwa yisigaba. Izilungiselelo zolimi esikrinini se-PLC zingenziwa ngezifiso ukuze zivumelane nezintandokazi zamakhasimende.

Isiteshi se-Hydraulic

Isiteshi sethu se-hydraulic, esihlonyiswe ngamafeni kagesi apholile, siqeda ukushisa ngempumelelo, siqinisekisa ukusebenza isikhathi eside nokwethembekile ngesilinganiso sokuhluleka esiphansi.

Iwaranti

Lapho kuthunyelwa, ipuleti legama libonisa ngokucacile usuku lokulethwa, okunikezaisiqinisekiso seminyaka emibili salo lonke umugqa wokukhiqiza kanye nesiqinisekiso seminyaka emihlanu esimangalisayo sama-roller kanye nama-shaft.