Iprofayile
I-W-beam guardrail luphawu olubalulekileyo lokhuseleko kwiiprojekthi zeziseko zothutho ezifana neendlela ezinkulu, iindlela ezinkulu, kunye neebhulorho. Igama layo livela kwimo yayo eyahlukileyo ethi "W", eneencam ezimbini. Ngokwesiqhelo yenziwe ngentsimbi egqunyiweyo okanye eshushu, i-W-beam guardrail inobukhulu obuqala kwi-2 ukuya kwi-4mm.
Icandelo eliqhelekileyo le-W-beam lifikelela kwiimitha ezi-4 ubude kwaye linemingxuma ebhoboziweyo kwangaphambili kuzo zombini iziphelo ukuze kube lula ukuyifakela. Ukuze kuhlangatyezwane neemfuno ezahlukeneyo zabathengi zesantya sokuvelisa kunye nendawo yomgangatho, sinikezela ngezisombululo zokubhoboza imingxuma ezinokwenziwa ngokwezifiso ezidityaniswe ngaphandle komthungo kumgca wokuvelisa umatshini oyintloko.
IiParamitha zobuchwepheshe eziphambili zetyala lokwenyani
Itshati yokuhamba: Isixhobo sokukhupha umbane nge-hydraulic--Leveler--Servo feeder--Hydraulic punch--Pre cut--Platform--Guiding--Roll yangaphambili--Out table
Isantya somgca: 0-12m/min, esilungisekayo
2. Izinto ezifanelekileyo: Intsimbi eshushu eqengqiweyo, intsimbi ebandayo eqengqiweyo
3.Ubukhulu bezinto: 2-4mm
4. Umatshini wokwenza iRoll: Isakhiwo sentsimbi yeCast kunye nejoyinti yendalo yonke
5. Inkqubo yokuqhuba: Inkqubo yokuqhuba iGearbox ene-universal joint cardan shaft.
6. Inkqubo yokusika: Sika ngaphambi kokuba umqulu uqulunqwe, umqulu wokuqala awuyeki xa unqunyulwa.
7. Ikhabhinethi ye-PLC: Inkqubo ye-Siemens.
Oomatshini
1. I-Decoiler*1
2. Umlinganisi*1
3. Isixhobo sokuhambisa iServo*1
4. Umatshini wokubhoboza nge-hydraulic*1
5. Umatshini wokusika weHydraulic *1
6. Iqonga*1
7. Umatshini wokwenza imiqulu*1
8. Itafile engaphandle*2
9. Ikhabhinethi yokulawula ye-PLC * 2
10. Isitishi seHydraulic*2
11. Ibhokisi yezinto ezingasetyenziswa (yasimahla)*1
Ubungakanani besikhongozeli: 2x40GP
Inkcazo yokwenyani yetyala
Isixhobo sokunciphisa ubushushu beHydraulic
I-hydraulic decoiler ineenxalenye ezimbini ezibalulekileyo zokhuseleko: ingalo yokucindezela kunye ne-outer coil retainer. Xa kutshintshwa ii-coils, ingalo yokucindezela ibamba i-coil ngokukhuselekileyo, ithintela ukuba ingavuleki ngenxa yoxinzelelo lwangaphakathi. Kwangaxeshanye, i-outer coil retainer iqinisekisa ukuba i-coil ihlala izinzile ngexesha lenkqubo yokuvula i-coil.
Isixhobo sokwandisa isiseko se-decoiler sinokuhlengahlengiswa, siyakwazi ukufinyela okanye ukwandisa ukuze silungele ububanzi bangaphakathi be-coil obuqala kwi-460mm ukuya kwi-520mm.
Umleveli
I-leveler ibalulekile ekuthambiseni i-coil nokugcina ubukhulu buhambelana. Ukusebenzisa i-leveler eyahlukileyo kuqinisekisa ukusebenza kakuhle.
Sikwabonelela ngesixhobo sokudibanisa kunye nesixhobo sokulinganisa (2-in-1 decoiler) ukonga indawo kunye neendleko. Esi sisombululo sidibeneyo senza kube lula ukulungelelanisa, ukondla, ukufakela, kunye nokulungisa iimpazamo.
Isixhobo sokutya iServo
Ixhotyiswe nge-servo motor, i-feeder isebenza ngaphandle kokulibaziseka kokuqala, okuvumela ulawulo oluchanekileyo lobude be-coil feed ukuze kube nokubhoboza ngokuchanekileyo. Ngaphakathi, i-pneumatic feeding ikhusela umphezulu we-coil ekungcoleni.
Umatshini Wokusika weHydraulic Punch kunye nomatshini wokusika weHydraulic osikiweyo kwangaphambili
Ukuphucula ukusebenza kakuhle kunye nokusebenza kakuhle kweendleko, inkqubo yokubhoboza iphathwa zizitishi ezibini ze-hydraulic (ii-mold ezimbini).
Isitishi sokuqala esikhulu singagqobhoza imingxunya eli-16 ngexesha. Imingxunya egqobhozwe kwisitishi sesibini ibonakala kube kanye kuphela kumqadi ngamnye, nto leyo eyenza isitishi esincinci sibe sisisombululo esisebenzayo ngakumbi.
Ukusika ngaphambi kokuba kwenziwe imiqulu kuqinisekisa ukusebenza okungapheliyo komatshini wokwenza imiqulu, ngaloo ndlela kwandisa isantya sokuvelisa. Ukongeza, esi sisombululo sinciphisa ukuchithwa kwentsimbi.
Isikhokelo
Iirola ezikhokelayo ezibekwe phambi komatshini wokwenza imiqolo ziqinisekisa ukulungelelaniswa phakathi kwekhoyili yentsimbi nomatshini, zithintela ukugqwetheka kwekhoyili ngexesha lenkqubo yokwenza.
Umatshini Wokwenza Umqulu
Lo matshini wokwenza imiqolo unesakhiwo sentsimbi ephothiweyo, esineeshafti ezidityanisiweyo ezidibanisa iirola zokwenza kunye neebhokisi zegiya. Ikhoyili yentsimbi idlula kwizitishi ezili-12 zokwenza, iguquke ide ihambelane nesimo se-W-beam esichazwe kwimizobo yomthengi.
Umphezulu weerola ezibumbayo ugqunywe nge-chrome ukuze uzikhusele kwaye wandise ubomi bazo.
Ukhetho: I-Auto stacker
Ekupheleni komgca wemveliso, ukusebenzisa i-auto stacker kunokunciphisa iindleko zomsebenzi wezandla ngabasebenzi ababini. Ukongeza, ngenxa yobunzima bomqadi we-W obuziimitha ezi-4 ubude, ukuphathwa ngesandla kubeka umngcipheko wokhuseleko.
I-auto stacker lukhetho oluqhelekileyo nolusebenzayo kwimigca yemveliso yokwenza imiqolo ukuphucula ukusebenza kakuhle kunye nokhuseleko, kunye namaxabiso asekelwe kubude. Iiprofayili ezahlukeneyo zifuna iindlela ezahlukeneyo zokubeka i-stacking. Kulo mgca wemveliso, i-auto stacker enobude beemitha ezi-4 ixhotyiswe ngeekomityi ezintathu zokufunxa ezenzelwe iiprofayili ezimile okwe-W. Ezi komityi zokufunxa zibamba ngokukhuselekileyo umqadi we-W kwaye ziwubeke ngobuchule kwi-conveyor ukuze zibekwe kakuhle, nto leyo eyenza kube lula ukuthuthwa.
Isisombululo esisikiweyo kwangaphambili VS Isisombululo esisikiweyo emva kokusika
Isantya seMveliso:Ngokwesiqhelo, imiqadi yokukhusela imitha iba ziimitha ezi-4 ubude. Ukusika kwangaphambili kusebenza ngesantya seemitha ezili-12 ngomzuzu, okuvumela ukuveliswa kwemiqadi eli-180 ngeyure. Emva kokusika, esebenza kwiimitha ezi-6 ngomzuzu, kuvelisa imiqadi engama-90 ngeyure.
Ukunciphisa inkcitho:Ngexesha lokusika, isisombululo esisikiweyo kwangaphambili asivelisi nkunkuma okanye ilahleko. Ngokwahlukileyo koko, isisombululo esisikiweyo emva kokusikwa sivelisa inkunkuma eyi-18-20mm ngokusikwa ngakunye, ngokweemfuno zoyilo.
Ubude boyilo lomgca:Kwisisombululo esisikiweyo kwangaphambili, iqonga lokudlulisela liyimfuneko emva kokusika, nto leyo enokukhokelela kulwakhiwo lomgca wemveliso olude kancinci xa kuthelekiswa nesisombululo esisikiweyo emva kokusika.
Ubude obuncinci:Kwisisombululo esisikiweyo kwangaphambili, kukho imfuneko yobude obuncinci bokusika ukuqinisekisa ukuba ikhoyili yentsimbi ijikeleza ubuncinane iiseti ezintathu zeerola zokwenza, nto leyo enika ukungqubana okwaneleyo ukuyiqhubela phambili. Ngokwahlukileyo koko, isisombululo esisikiweyo emva kokusika asinawo umda wobude bokusika obuncinci kuba umatshini wokwenza i-roll usoloko unikwa ikhoyili yentsimbi.
Nangona kunjalo, ekubeni imisebe ye-W idla ngokuba malunga neemitha ezi-4 ubude, nto leyo edlula imfuneko yobude obuncinci, ukukhetha phakathi kwezisombululo ezisikiweyo kwangaphambili kunye nezisombululo ezisikiweyo emva kokuba zisikiwe akubalulekanga kangako kulo matshini wokwenza imiqulu eyenzelwe imisebe ye-W.
Icebiso Elihle:Sicebisa ukuba abathengi bakhethe umgca wemveliso ngokusekelwe kwiimfuno zabo ezithile zobungakanani bemveliso. Kubaboneleli beeprofayili zomqadi womqadi, isisombululo esinqunyiweyo kwangaphambili siyacetyiswa. Nangona sibiza kancinci xa sithelekiswa nesisombululo esinqunyiweyo emva kokusika, amandla aso okuvelisa aphuculweyo anokunciphisa ngokukhawuleza nawuphi na umahluko weendleko.
Ukuba uthenga iprojekthi yokwakha izithuthi, isisombululo esisandul’ ukusika sifanelekile ngakumbi. Sithatha indawo encinci kwaye sifumaneka ngokubanzi ngexabiso eliphantsi kancinci.
1. Isixhobo sokudibanisa
2. Ukondla
3. Ukubetha
4. Izitendi zokwenza imiqolo
5. Inkqubo yokuqhuba
6. Inkqubo yokusika
Ezinye
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