Umshini Wokwenza Umqulu Wokusika I-Flying Saw Isinyathelo Sokusika I-Beam Roll

Umshini Wokwenza Umqulu Wokusika I-Flying Saw Isinyathelo Sokubethela Isithombe Esifakiwe

Incazelo emfushane:

Imininingwane Yomkhiqizo

Ukucushwa okungakhethwa

Amathegi Omkhiqizo

I-Perfil

Ugongolo lwesinyathelo ludlala indima ebalulekile kuizinhlelo zokubeka ama-pallet ezisindayo, okuthonya ngqo amandla kanye nomthamo wokuthwala umthwalo wesakhiwo sonke.

Abakhiqizi bavame ukusebenzisa imishini yokwakha ama-rollInsimbi egoqwe ngokushisa noma ebandayo engu-1.5-2mmukukhiqiza imishayo yezinyathelo. Ukuze kuthuthukiswe isikhathi sayo sokuphila nokuvimbela ukuguquka okubangelwa ukucindezelwa kwekhoyili yensimbi, kusetshenziswa ukushisela ezinhlanganisweni zekhoyili yensimbi. Izinqubo ezimbili ezivamile zokushisela ezisetshenziswa embonini yilezi:Umshiseli we-MIG (njengakulesi simo) kanye nomshiseli we-laser ogcwele.

Kokubili i-MIG welder kanye ne-laser full welder kunegalelo ekuqiniseni ubuqotho besakhiwo. Kodwa-ke, ngenxa yokumbozwa okuphelele kwamalunga ekushiseni okugcwele, ukusebenza kwayo kudlula ukusebenza kwe-MIG welding. Amakhasimende angakhetha indlela yokushisisa ngokusekelwe kwisabelomali sabo kanye nezidingo zokulayisha i-rack.

Amapharamitha Obuchwepheshe Ayinhloko-Eziyinhloko

Ishadi lokugeleza

I-decoiler esetshenziswa ngesandla--Iqondisayo--I-Leveler--Umshini wokwakha ama-roll--I-flying welder--I-flying saw cutting--Itafula eliphumayo

Amapharamitha Obuchwepheshe Ayinhloko

1. Isivinini somugqa: 4-5 m/min, esilungisekayo

2. Amaphrofayili: Osayizi abaningi - ububanzi obufanayo obungu-66mm, kanye nokuphakama okuhlukile okungu-76.2-165.1mm

3. Ubukhulu bezinto: 1.9mm (kulokhu)

4. Izinto ezifanele: Insimbi egoqiwe eshisayo, insimbi egoqiwe ebandayo, insimbi ehlanganisiwe

5. Umshini wokwakha amaroli: Isakhiwo sensimbi ye-Cast-iron kanye nohlelo lokushayela lweketanga.

6. Inani lesiteshi sokwakha: 26

7. Uhlelo lokushisela: Izibani ezimbili zokushisela, i-roll yangaphambili ayimi lapho ishisela.

8. Uhlelo lokusika: Ukusika ngesaha, i-rollformer ayimi lapho isika.

9. Ukushintsha usayizi: Ngokuzenzakalelayo.

10. Ikhabhinethi ye-PLC: Uhlelo lwe-Siemens.

Incazelo yecala langempela

I-Decoiler Esetshenziswa Ngesandla

I-decoiler yesandla ifaka i-idivayisi yokubophayakhelwe ukulungisa ukucindezelwa kokunwebeka kwe-core ngaphakathi kobubanzi obungu-φ490-510 mm, ukuqinisekisa ukusebenza kokugoqa okubushelelezi. Uma kusetshenziswa ikhoyili yensimbi engu-1.9mm, kunengozi yokuvuleka ngokuzumayo ngesikhathi sokugoqa.Ukuze kulungiswe lokhu kuphephaUma kukhulunywa ngalokhu, kufakwa ingalo yokucindezela ukuze ibambe ikhoyili yensimbi ngokuphephile, kuyilapho kufakwa ama-blade ensimbi avikelayo ukuze kuvinjelwe ukushelela kwekhoyili. Lo mklamo awugcini nje ngokunikeza ikhambi elingabizi kakhulu kodwa futhi ubeka phambili ukuphepha enqubweni yokuqaqa.

I-decoiler yesandla inayoakukho mandla. Ngezidingo zomthamo wokukhiqiza ophezulu, sinikeza okukhethwa kukhoumshini wokukhipha ugesiinikwe amandla yisiteshi se-hydraulic.

Ukubonisa okuqondisayo kanye nedijithali

Ama-rollers aqondisayo adlala indima ebalulekile ekugcineni ukuhambisana phakathi kwe-coil yensimbi nemishini, ngaleyo ndlela avimbele ukuphambuka kogongolo lwesinyathelo nokuhlanganyela enqubweni yokwakha umqulu ukuzevimbela ukuguquka kwensimbi. UkuqondakalaUgongolo lwesinyathelo lubalulekile kwikhwalithi yomkhiqizo futhi luthinta ukusebenza okuthwala umthwalo wohlelo lonke lokuhlela. Ama-roller aqondisayo abekwe kahle hhayi nje ekuqaleni komshini wokwakha ama-roll kodwa futhiezindaweni ezahlukene kulo lonke umugqa wokwakha umqulu, ukuqinisekisa ukuhambisana okunembile kuyo yonke inqubo yokukhiqiza.

Amadivayisi okubonisa edijithali ayasizaukuqoshwa okululaindawo efanele yama-guiding rollers. Futhiizilinganiso zebangakusukela ku-roller ngayinye eqondisayo kuya emaphethelweni angakwesobunxele nakwesokudla omshini wokwakha i-roll kuqoshwa encwadini yemiyalelo, okuvumela ukulungiswa okulula ngokusekelwe kule datha ngisho noma kwenzeka ukufuduka okuncane ngesikhathi sokuthuthwa noma ukukhiqizwa.

I-Leveler

Ngemva kwalokhu, ikhoyili yensimbi ingena ku-leveler. Njengoba ubukhulu bayo bungu-1.9mm, kubalulekile ukuthisusa noma yikuphi ukugoba okukhona kukhoyili yensimbi, ngaleyo ndlela ithuthukisa ukuba yisicaba kwayo kanye nokulingana kwayo ukuze kuthuthukiswe ikhwalithi yogongolo lwesinyathelo. Ifakwe ama-roller amathathu aphezulu kanye namane aphansi okulinganisa, i-leveler ifinyelela ngempumelelo lo mgomo, iqinisekisa ukuba yisicaba kanye nokulingana okufanele kwenqubo elandelayo yokwakha i-roll.

Umshini Wokwenza Ama-Roll

Enhliziyweni yomugqa wonke wokukhiqiza kukhona umshini wokwakha ama-roll. Uhlonyiswe ngokulawula isivinini okuguquguqukayo okuqhutshwa yi-inverter (yomkhiqizo waseJapan) i-Yaskawa, umshini unikeza ibanga lesivinini eliguquguqukayo elisuka ku-0 kuya ku-10m/min, okuqinisekisa ukuthi uyakwazi ukuzivumelanisa nezidingo zokukhiqiza ezahlukahlukene. Uneziteshi zokwakha ezingu-26, usebenzisaisakhiwo sephaneli lodonga kanye nesistimu yokushayela uchungechunge, yaklanywa ngokucophelela ukuze ilethe ukunemba nokusebenza kahle enqubweni yokwakha. Ngobuchwepheshe bayo obusezingeni eliphezulu kanye nomklamo oqinile, umshini wokwakha ama-roll usebenza njengesisekelo sekhwalithi nokukhiqiza ngaphakathi komugqa wokukhiqiza.

Uyakwazi ukukhiqizaosayizi abahlukahlukene, ububanzi obungu-66mm kanye nokuphakama okusukela ku-76.2 kuya ku-165.1mm, lolu hlelo lunikeza ukuguquguquka kokukhipha. Lapho kufakwa ububanzi nokuphakama okufiswayo phansi kwikhabhinethi yokulawula ye-PLC, iziteshi zokwakha zilungisa ngokuzenzakalelayo zibe yizindawo eziqondile futhi zishintsheamaphuzu okwakha ukhiye (amaphuzu A no-B), okwenza kube lula ukushintsha usayizi cishe ngemizuzu eyi-10. Ukulungiswa kokuphakama kuhambisana nokwehluka kwamaphuzu okwakha ayisihluthulelo (amaphuzu A no-B), okuvumela ukukhiqizwa kwemishayo yezinyathelo enokuphakama okuhlukile.

I-Gcr15, insimbi ephethe i-chromium enekhabhoni ephezulu eyaziwa ngokuqina kwayo kanye nokumelana nokuguguleka, isetshenziselwa izinto zokwakha ama-roller. Ukuze kwandiswe ukuqina, ama-roller afakwa i-chrome plating. Ngaphezu kwalokho, imiphini eyenziwe ngezinto ezingama-40Cr iphathwa ngokushisa, okwandisa amandla nokuqinisekisa ukwakhiwa okuqinile.

Umshini Wokushisela we-MIG Ondizayo

Ukuze kwandiswe isikhathi sokuphila kwe-step beam nokuvimbela ukuhlukana ezindaweni zokuxhumanisa ze-steel coil, ukushisela kusetshenziswa ezindaweni zokuxhumanisa ze-steel coil ngendlela yamachashazi. Isikhala phakathi kwechashazi ngalinye siyalungiseka ngokwezidingo zamakhasimende. Ngaphezu kwalokho, kufakwa izibani ezimbili zokushisela ukuze kwandiswe isivinini somugqa. Lezi zibaniingahamba ngasikhathi sinye ngesivinini sokwakha umqulu, ukuqinisekisa ukusebenza okuqhubekayo komshini wokwakha imiqulu.

Ukusika I-Flying Saw

Ngemva kokwakheka kwe-roll, i-step beam iya emshinini wokusika, isebenzisa umshini wokusika i-saw ngenxa yesimo esivaliwe se-step beam. Ama-saw blades akhethekile aqinisekisa ukunemba okuphezulu nokuqina, kuyilaphoumshini wokupholisaivikela ama-blade esaha, yandisa isikhathi sawo sokuphila. Nakuba ijubane lokusika isaha lihamba kancane kunokugunda nge-hydraulic,umsebenzi weselula ufakiwe ukuze uvumelanise nesivinini sokukhiqiza somshini wokwakha ama-roll, ukuqinisekisa ukusebenza okungaphazanyiswa. Ngaphezu kwalokho, umshini wokusika isaha uqinisekisa ukuchithwa okuncane ngesikhathi sokushintsha ikhoyili yensimbi kanye nokusika iphrofayili.

I-Encoder kanye ne-PLC

Ngaphakathi komshini wokwakha imigoqo, i-encoder yaseJapane i-Koyo iguqula ngokunembile ubude bekhoyili ezwayo bube isignali kagesi, bese idluliselwa kwikhabhinethi yokulawula ye-PLC. Isilawuli sokunyakaza, esigcinwe ngaphakathi kwekhabhinethi yokulawula kagesi, siqinisekisa ukusheshisa okungenamthungo kanye nokwehla kwejubane ngesikhathi sokuhamba phambili nangemuva komshini wokusika, ngaleyo ndlela kufezwe ukunemba okunembile kobude bokusika. Le ndlela yokulawula ecophelelayo iqinisekisa amamaki okushisela azinzile futhi abushelelezi, ivimbela imishayo yesinyathelo ekuqhekekeni futhi iqinisekise ukukhiqizwa okuzinzile, kwekhwalithi ephezulu. Abaqhubi bangaphatha kalula isivinini sokukhiqiza, babeke ubukhulu bokukhiqiza, ubude bokusika, nokuningi ngesikrini se-PLC. Ngaphezu kwalokho, ikhabhinethi yokulawula ye-PLC inomsebenzi wokugcina inkumbulo wamapharamitha asetshenziswa njalo futhi inikeza isivikelo ekucindezelweni ngokweqile, i-short circuit, kanye nokulahlekelwa yisigaba, iqinisekisa ukuthembeka nokusebenza nokuphepha.

Ulimi esikrinini se-PLC lungenziwa ngezifiso ngokwezidingo zamakhasimende.

Isiteshi se-Hydraulic

Isiteshi sethu se-hydraulic sinefeni kagesi epholisayo ukuze isuse ukushisa ngempumelelo, iqinisekise ukusebenza isikhathi eside futhi okuthembekile ngamazinga aphansi okwehluleka.

Iwaranti

Lapho kuthunyelwa, usuku lokulethwa luboniswa ephepheni lensimbi, okunikeza isiqinisekiso seminyaka emibili salo lonke umugqa wokukhiqiza kanye nesiqinisekiso seminyaka emihlanu sama-roller kanye nama-shaft.