SQUARE CHUBHU ROLL ANOUMBA MUCHINA
Mutsetse uyu wekugadzira wakagadzirirwa kugadzira machubhu ane ukobvu hwe2mm, uye saizi dzinotangira pa50-100mm muhupamhi uye 100-200mm mukukwirira.
Mutsetse wekugadzira unosanganisira maitiro akakosha akati wandei: kudhonza, kuyera simbi usati wabaya, kupwanya, kuyera simbi mushure mekubaya, kugadzira roll, kukwesha ne laser, kubvisa fume, uye kucheka.
Ichi chigadzirwa chine gadziriro yakakwana uye otomatiki yepamusoro, iyi tambo yekugadzira inopa imwe nzira iri nani pane michina yemazuva ano yekuwelding tube, kunyanya kana iine huwandu hushoma hwekugadzira.
ZVINHU ZVECHOKWADI-ZVIKURU ZVETEKINONI
Chati yekufamba: Hydraulic decoiler ine mota inotakurika --Leveler --Servo feeder --Punch press --Hydraulic punch --Limiter --Guiding --Leveler --Roll former --Laser weld --Flying saw cut --Out table
ZVINHU ZVECHOKWADI-ZVIKURU ZVETEKINONI
· Kumhanya kwemutsetse kunogadziriswa: 5-6m/min ne laser welding
· Zvinhu zvinoenderana: Simbi inopisa, simbi inotonhora, simbi nhema
· Ukobvu hwezvinhu: 2mm
· Muchina wekugadzira marongero: Chimiro chesimbi chakaumbwa chine joini yepasi rose
· Sisitimu yekutyaira: Sisitimu inofambiswa negiya ine shaft yecardan inosanganiswa nevanhu vose
· Sisitimu yekucheka: Kucheka kwesaha rinobhururuka, nekushanda kwemupumburu uchienderera mberi panguva yekucheka
· Kudzora kwePLC: Sisitimu yeSiemens
Michina yenyaya chaiyo
1. Hydraulic decoiler*1
2. Muchina weKuenzanisa Wega*1
3. Punch press*1
4. Muchina wekupinza neHydraulic punch*1
5. Chinodyisa cheServo*1
6. Muchina weKuenzanisa Wakabatanidzwa*1
7. Muchina wekugadzira roll*1
8. Muchina wekunamira weLaser*1
9. Muchina wekuchenesa furemu*1
10. Muchina wekucheka wekucheka saha unobhururuka*1
11. Tafura yekubuda*2
12. Kabhineti yekudzora yePLC*2
13. Nzvimbo yeHydraulic*3
14. Bhokisi rezvikamu zvekushandisa (Yemahara)*1
Tsananguro yeNyaya Chaiyo
Muchina wekubvisa madhaidhirairi
•Basa: Furemu yakasimba yakavakwa kuti itsigire kurodha kwesimbi. Iyo hydraulic decoiler inowedzera kushanda zvakanaka uye kuchengetedzeka mukuisa simbi mumutsara wekugadzira.
•Mudziyo Wekuwedzera weCore: Mandrel kana arbor ye hydraulic inogadziriswa kuti ikwane ma coil esimbi ane dhayamita yemukati ye 490-510mm, ichikura uye ichikotama kuti ibate coil zvakasimba uye ive nechokwadi chekuti coil yacho inonamira zvakanaka.
•Ruoko rwekudhinda: Ruoko rwe hydraulic press runodzivirira coil yesimbi, ruchidzivirira kuvhurika kamwe kamwe nekuda kwekushushikana kwemukati uye runodzivirira vashandi kubva mukukuvadzwa kunogona kuitika.
•Chinochengetedza Coil: Dhizaini iyi inoita kuti coil irambe yakachengeteka panzvimbo yayo uku ichibvumira kuiswa nekubviswa zviri nyore.
•Sisitimu Yekudzora: Sisitimu iyi ine PLC nepaneru yekudzora, ine bhatani rekumisa nekukurumidza kuti ive yakachengeteka zvakanyanya.
Chishandiso Chekusarudza: Kurodha Mota
•Kutsiva Koiri Zvinoshanda: Inobatsira mukuchinja masimbi esimbi zvakachengeteka uye zvinobudirira, ichideredza mari yevashandi.
•Kurongeka kweHydraulic: Puratifomu inogona kugadziriswa ne hydraulic kuti ienderane ne mandrel. Pamusoro pezvo, mota inotakurisa zvinhu, ine mavhiri, inogona kufamba nemagetsi munzira dzechitima.
•Dhizaini Yekuchengetedza: Dhizaini yacho yakakombama inobata zvakasimba simbi, ichidzivirira kutsvedza.
Muchina wekusarudza: Shearer Butt Welder
· Inobatanidza ma coil esimbi ekupedzisira neatsva, ichideredza nguva yekudyisa uye matanho ekugadzirisa ma coil matsva.
· Inoderedza mari yevashandi uye marara ezvinhu.
· Inovimbisa kuchekwa kwakapfava, kusina matombo kuti ienderane zvakanaka uye iunganidzwe zvakanaka.
· Iine otomatiki TIG welding kuti iite weld dzakasimba uye dzakasimba.
· Inosanganisira magirazi ekuchengetedza ari patafura yekunamira kuti adzivirire maziso evashandi.
· Zvinodzora mapedhi etsoka zvinoita kuti kubatirira kwecoil kuve nyore.
· Inogona kugadziriswa pahupamhi hwakasiyana hwemakoira uye inogona kubatanidzwa nyore nyore mumitsara yakasiyana-siyana yekugadzira mukati mehupamhi hwayo.
Muchina weKuenzanisa Wega
· Inoderedza kushushikana uye kusakwana kwepamusoro pesimbi kuburikidza nekuchinja kwepurasitiki, ichidzivirira zvikanganiso zvejometri panguva yekuumbwa.
· Kuenzanisa kwakakosha kune makoiri akakora kupfuura 1.5mm anoda kuroverwa.
Kusiyana nema levelers akabatanidzwa pamwe chete nema decoilers kana ma roll forming machines, ma levelers akazvimirira anoshanda nekumhanya kwakakwira.
Chikamu Chekurova
• Muchikamu ichi chekugadzira, tinoshandisa musanganiswa we punch press ne hydraulic punch pakuisa maburi. Chikwata chedu cheinjiniya chakagadzira nzira yakanakisisa yekubata mapatani akaomarara emaburi, kuyera kushanda zvakanaka uye mutengo nekubatanidza zvakanakira michina yese yekupinza maburi.
Punchisa Chidhindo
· Kushanda nekukurumidza.
· Kunyatsorongeka pakupatsanurana kwemaburi panguva yekubaya.
· Yakanakira mapatani emaburi asina kugadzika.
Punchi yeHydraulic
• Inopa kuchinjika kukuru kune mapatani akasiyana-siyana emaburi. Kuboorwa kwe hydraulic kunogona kuchinjika kune maburi akasiyana, kuchigadzirisa frequency yekuboorwa zvinoenderana uye kusarudza magadzirirwo akasiyana nekurova kwega kwega.
Servo Feeder
Chinodyirwa nemota yeservo, chinotungamirwa nemota yeservo, chinonyatso dzora kupinza kwesimbi mupunch press kana muchina wega wega we hydraulic punch. Nenguva dzekupindura nekukurumidza uye kunonoka kushoma kwekutanga, mamota eservo anovimbisa kureba kwekudya kwakarurama uye nzvimbo dzakafanana dzemaburi, zvichideredza zvakanyanya marara kubva kumapunch asina kurongeka zvakanaka. Sisitimu iyi inoshandawo zvakanaka, ichidhonza simba chete panguva yekushanda, uye ichichengetedza simba munguva dzisina basa. Chinodyirwa chinogona kurongwa zvizere, zvichibvumira kugadziriswa nekukurumidza kwenhanho daro uye kumhanya kwekupwanya, zvichideredza nguva dzekugadzirisa pakushandura ma punch molds. Pamusoro pezvo, nzira yekubatanidza yepneumatic yemukati inodzivirira pamusoro pe coil yesimbi kubva pakukuvadzwa kunogona kuitika.
Muganho
Inodzora kumhanya kwekugadzirwa kuti iwedzere kushanda zvakanaka uye kuchengetedza kushanda kwakachengeteka kwesimbi coil nemichina. Kana coil ikasangana ne sensor yepasi, zvinoreva kuti maitiro ekuvhura, kuenzana, uye kupwanya pamberi pe limiter ari kushanda nekukurumidza kupfuura matanho anotevera ekugadzira, kusveta, uye kucheka. Maitiro aya ekutanga anofanira kumira kuti aenzane nekufamba kwekugadzirwa; zvikasadaro, kuunganidzwa kwe coil kunogona kuitika, zvichitadzisa kupinda kwayo zvakanaka mumuchina wekugadzira uye zvinogona kukonzera deformation. Kusiyana neizvi, kana coil ikabata sensor yepamusoro, inoratidza kuti matanho ekupedzisira ari kufamba nekukurumidza kupfuura ekutanga, zvichida kumira mumaitiro mushure me limiter. Kukundikana kuita izvi kunogona kukonzera kuti coil idhonzwe mumuchina wekugadzira roll nekukurumidza, zvichikonzera kukuvara kumuchina we punching uye forming rollers. Chero kumira kuchaita kuti chiziviso chizivikanwe pa PLC cabinet display inoenderana, zvichibvumira vashandi kutangazve mabasa nekubvuma kukurumidza.
Kutungamira
Chinangwa chikuru: Inoita shuwa kuti coil yesimbi yakabatana zvakanaka nepakati pemuchina, zvichidzivirira matambudziko akadai sekukombama, kukotama, maburi, uye kusarongeka kwehukuru hwechigadzirwa chapera. Maroller ekutungamira anoiswa zvakanaka panzvimbo yekupinda uye mukati memuchina wekugadzira. Zvakakosha kugadzirisa zvishandiso izvi zvekutungamira nguva dzose, kunyanya mushure mekutakura kana kushandisa muchina wekugadzira maroller kwenguva refu. Usati watumirwa, timu yaLinbay inoyera upamhi hwekutungamira uye inosanganisira ruzivo urwu mubhuku rekushandisa, zvichibvumira vatengi kugadzirisa muchina paunosvika.
Secondary Leveler (Yakaiswa pahwaro humwe chete nemuchina wekugadzira mipumburu)
Coil yakatsetseka inoita kuti musono urongedzeke zvakanaka mushure mekuumbwa, izvo zvinobatsira zvikuru mukushongedza. Kuenzanisa kwechipiri kunobatsira kuvandudza kunaka kwekuenzana uye kuderedza kushushikana panzvimbo dzakaboorwa. Seimwe nzira yekuwedzera, kuisa leveler iyi pachigadziko chemuchina wekugadzira kunopa nzira inodhura uye yakakodzera.
Muchina weKugadzira Roll
· Kugadzirwa Kunosiyana-siyana: Mutsetse uyu unokwanisa kugadzira machubhu ane saizi dzakasiyana-siyana kubva pa50-100mm muhupamhi uye 100-200mm mukukwirira. (Linbay inogonawo kugadzira machubhu emhando dzakasiyana-siyana.)
· Kuchinja Kwehukuru Kwega: Nekuisa nekusimbisa saizi inodiwa pachidzitiro chePLC, nzvimbo dzekugadzira dzinochinja otomatiki dzakatevedzana dzichitevedza nzira dzekutungamira kuenda kunzvimbo dzakakodzera, zvichigadzirisa nzvimbo yekugadzira zvinoenderana. Izvi zvinovandudza kurongeka uye nyore, zvichideredza kudiwa kwekugadzirisa nemaoko uye mari inoenderana nazvo.
· Kuonekwa Kwekufamba Kwemativi: Iyo encoder inotevedzera chaizvo kufamba kwemativi enzvimbo dzekugadzira uye inotumira data iri ipapo ipapo kuPLC, ichichengetedza zvikanganiso zvekufamba mukati me1mm tolerance.
· Masensa Emuganho Wekuchengetedza: Masensa maviri ekudzivirira kuchengetedzeka akaiswa pamativi ekunze enzira dzekutungamira. Sensa yemukati inodzivirira nzvimbo dzinogadzira kuti dzisafambe pedyo zvakanyanya, zvichidzivirira kuroverana, nepo sensor yekunze ichiva nechokwadi chekuti hadzifambe kure zvakanyanya.
· Furemu yakasimba yesimbi yakakandwa: Ichi chivakwa chakasimba chakagadzirwa nesimbi yakakandwa, chakanakira kugadzirwa kwechinhu chine simba guru.
· Sisitimu Yekutyaira Ine Simba: Giya remagiya nejoini repasi rose zvinopa simba rakasimba, zvichiita kuti zvishande zvakanaka kana makoiri ari kufambiswa ari makobvu kupfuura 2mm kana kuti achimhanya kupfuura 20m/min.
· Maroller Anogara Nguva Dzose: Yakaputirwa nechrome uye inopiswa, maroller aya anodzivirira ngura uye ngura, zvichiita kuti igare kwenguva refu.
· Mota huru: Magadzirirwo akajairwa i380V, 50Hz, 3-phase, uye sarudzo dzekugadzirisa dziripo.
Kusundira neLaser
· Hunhu Hwakawedzerwa uye Kunyatsorongeka: Inopa kururama kwepamusoro uye kubatana kwakasimba.
· Joint Yakachena Uye Yakakwenenzverwa: Inoita kuti pave nekupenya kwakachena uye kwakatsetseka pajoini.
Chinonatsa Fume Welding
• Kudzora Kunhuhwirira neFuremu: Inobata nekubvisa kunhuhwirira nefuremu zvinobudirira zvinobuda panguva yekunamira, ichivimbisa nharaunda yakachengeteka yefekitori uye ichichengetedza hutano hwevashandi.
Kucheka Kwesaha Rinobhururuka
· Kucheka Kwekubhururuka: Chigadziko chekucheka chinopindirana nekumhanya kwemuchina wekugadzira roll panguva yekushanda, zvichiwedzera kushanda zvakanaka kwekugadzira uye kubuda kwechinhu.
· Kucheka Kwakarurama: Nekushandisa servo motor uye motion controller, chikamu chekucheka chinochengetedza kururama kwe ±1mm.
· Nzira Yokucheka: Inochekesa nemazvo pasina kukanganisa mipendero yemaprofiles akavharwa nemativi mana.
· Kushanda Nesimba Kwezvinhu: Kucheka kwega kwega kunogadzira marara mashoma, zvichideredza mitengo yezvinhu.
·Kushanda KunochinjikaKusiyana nedzimwe nzira dzekucheka dzinoda mapanga chaiwo ehukuru hwakasiyana, kucheka mapanga kunochinjika, zvichiita kuti pave nekudzikisa mari pamapanga.
1. Muchina wekubvisa mashoko
2. Kudyisa
3.Kuboora
4. Zvigadziko zvekugadzira mipumburu
5. Sisitimu yekutyaira
6. Sisitimu yekucheka
Zvimwe
Tafura yekunze
