Umatshini wokwenza ityhubhu yesikwere
Lo mgca wemveliso wenzelwe ukwenza iityhubhu zesikwere ezinobukhulu obuyi-2mm, kunye nobukhulu obuqala kwi-50-100mm ububanzi kunye ne-100-200mm ukuphakama.
Umgca wemveliso uquka iinkqubo eziphambili ezahlukeneyo: ukucola, ukulenza i-pre-punch leveling, ukubhoboza, ukulenza i-post-punch leveling, ukwenza i-roll-forming, ukuwelda nge-laser, ukukhutshelwa komsi, kunye nokusika.
Olu hlobo lwemveliso luneseti epheleleyo kunye nokuzisebenzela okuphucukileyo, kwaye lubonelela ngenye indlela engcono kuneemashini zetyhubhu zokuwelda zesiqhelo, ingakumbi xa imveliso iphantsi.
IIPARAMETHA ZOBUGCISA EZIPHAMBILI ZETYALA LOKWENENE
Itshati yokuhamba: I-Hydraulic decoiler enemoto yokulayisha--I-Leveler--I-Servo feeder--I-Punch press--I-Hydraulic punch--I-Limiter--Isikhokelo--I-Leveler--I-Roll yangaphambili--I-Laser weld--I-Flying saw cut--Itafile ephumayo
IIPARAMETHA ZOBUGCISA EZIPHAMBILI ZETYALA LOKWENENE
· Isantya somgca esilungisekayo: 5-6m/min nge-laser welding
· Izinto ezihambelanayo: Intsimbi eqengqelekayo eshushu, intsimbi eqengqelekayo ebandayo, intsimbi emnyama
· Ubukhulu bezinto: 2mm
· Umatshini wokwenza imiqolo: Ulwakhiwo lwesinyithi esityhidiweyo esinomxube oqhelekileyo
· Inkqubo yokuqhuba: Inkqubo eqhutywa yi-gearbox enomjelo we-cardan odibeneyo ojikelezileyo
· Inkqubo yokusika: Ukusika isarha ebhabhayo, kunye nomsebenzi wangaphambili wokusonga oqhubekayo ngexesha lokusika
· Ulawulo lwe-PLC: Inkqubo ye-Siemens
OOMATSHINI BOKWENENE
1. Isixhobo sokunciphisa ubushushu seHydraulic*1
2. Isilinganisi esizimeleyo*1
3. Cinezela ngenqindi*1
4. Umatshini wokubhoboza nge-hydraulic*1
5. Isixhobo sokuhambisa iServo*1
6. I-Leveler edibeneyo*1
7. Umatshini wokwenza imiqulu*1
8. Umatshini wokuwelda nge-laser*1
9.Isicoci seFutha sokuWelding*1
10. Umatshini wokusika isarha ebhabhayo*1
11. Itafile engaphandle*2
12. Ikhabhinethi yokulawula ye-PLC * 2
13. Isitishi seHydraulic*3
14. Ibhokisi yezinto ezingasetyenziswa (yasimahla)*1
INKCAZELO YETYALA YOKWENENE
Isixhobo sokunciphisa ubushushu beHydraulic
•Umsebenzi: Isakhelo esomeleleyo sakhiwe ukuxhasa ukulayishwa kweekhoyili zentsimbi. I-hydraulic decoiler iphucula ukusebenza kakuhle kunye nokhuseleko ekufakeni iikhoyili zentsimbi kumgca wemveliso.
•Isixhobo Sokwandisa Umongo: I-hydraulic mandrel okanye i-arbor ilungelelaniswa neekhoyili zentsimbi ezinobubanzi obungaphakathi obuyi-490-510mm, yanda kwaye iyancipha ukuze ibambe ikhoyili ngokuqinileyo kwaye iqinisekise ukujijeka okuthambileyo.
•Ingalo yokucinezela: Ingalo yokucindezela ye-hydraulic ikhusela ikhoyili yentsimbi, ithintela ukugoba ngequbuliso ngenxa yoxinzelelo lwangaphakathi kwaye ikhusela abasebenzi ekwenzakaleni okunokwenzeka.
•Isigcini seKhoyili: Uyilo luqinisekisa ukuba ikhoyili ihlala ikhuselekile endaweni yayo ngelixa ivumela ukufakwa nokususwa lula.
•Inkqubo yoLawulo: Le nkqubo ine-PLC kunye nephaneli yokulawula, equka iqhosha lokumisa ngexesha likaxakeka ukuze kubekho ukhuseleko olongezelelekileyo.
Isixhobo Esinokukhethwa: Ukulayisha Imoto
•Ukutshintshwa kweKhoyili ngokufanelekileyo: Inceda ekutshintsheni iikhoyili zentsimbi ngokukhuselekileyo nangokufanelekileyo, inciphisa iindleko zabasebenzi.
•Ulungelelwaniso lweHydraulic: Iqonga lingalungiswa phezulu nasezantsi ngamanzi ukuze lihambelane ne-mandrel. Ukongeza, imoto yokulayisha, efakwe amavili, inokuhamba ngombane ecaleni kwendlela.
•Uyilo loKhuseleko: Uyilo olugobileyo lubamba ngokuqinileyo ikhoyili yentsimbi, luthintela ukutyibilika.
Umatshini onokukhetha: Umatshini wokugquma i-Shearer Butt Welder
· Idibanisa iikhoyili zentsimbi zokugqibela nezintsha, inciphisa ixesha lokutya kunye namanyathelo okulungisa iikhoyili ezintsha.
· Inciphisa iindleko zabasebenzi kunye nenkunkuma yezinto eziphathekayo.
· Iqinisekisa ukucheba okugudileyo, okungenazimbobo ukuze kulungelaniswe ngokuchanekileyo kwaye kudityaniswe.
· Ine-TIG welding ezenzekelayo ukuze i-welds ihlale iqinile kwaye iqine.
· Ibandakanya izibuko zokhuseleko etafileni yokuwelda ukukhusela amehlo abasebenzi.
· Ulawulo lwepedali yeenyawo lwenza kube lula ukubethela iikhoyili.
· Ingenziwa ngokwezifiso kwiindlela ezahlukeneyo zobubanzi beekhoyili kwaye ingadibaniswa ngokulula kwiindlela ezahlukeneyo zokuvelisa ngaphakathi kobubanzi bayo.
Isilinganisi esizimeleyo
· Inciphisa uxinzelelo kunye nokungafezeki komphezulu kwiikhoyili zentsimbi ngokuguqulwa kweplastiki, ithintela iimpazamo zejiyometri ngexesha lenkqubo yokwenza.
· Ukulinganisa kubalulekile kwiikhoyili ezinde kune-1.5mm ekufuneka zibethelwe.
Ngokungafaniyo nee-leverallers ezidityanisiweyo ezidityaniswe nee-decoilers okanye oomatshini bokwenza ii-roll, ii-leverallers ezizimeleyo zisebenza ngesantya esiphezulu.
Icandelo Lokubetha
• Kulo mgca wemveliso, sisebenzisa indibaniselwano ye-punch press kunye ne-hydraulic punch yokubhoboza imingxunya. Iqela lethu lobunjineli liyile indlela efanelekileyo yokusingatha iipateni zemingxunya ezintsonkothileyo, ukulinganisela ukusebenza kakuhle kunye neendleko ngokudibanisa iingenelo zoomatshini bokubhoboza bobabini.
I-Punch Press
· Ukusebenza ngokukhawuleza.
· Ukuchaneka okuphezulu kwisithuba semingxuma ngexesha lokubhoboza.
· Ilungele iipateni zemingxuma ezinzileyo.
Isibhaxu seHydraulic
• Inika ukuguquguquka okukhulu kwiipateni ezahlukeneyo zemingxuma. I-hydraulic punch inokuziqhelanisa neemilo ezahlukeneyo zemingxuma, ilungise imvamisa yokubhoboza ngokufanelekileyo kwaye ibhoboze iimilo ezahlukeneyo ngokubetha ngakunye.
Isixhobo sokutya iServo
I-feeder, eqhutywa yi-servo motor, ilawula ngokuchanekileyo ukondla ii-coil zentsimbi kwi-punch press okanye kumatshini we-hydraulic punch. Ngamaxesha okuphendula ngokukhawuleza kunye nokulibaziseka okuncinci kokuqala, ii-servo motors ziqinisekisa ubude obuchanekileyo bokutya kunye nesithuba esihambelanayo semingxuma, zinciphisa kakhulu inkunkuma evela kwii-punch ezingalungelelaniswanga kakuhle. Le nkqubo ikwasebenzisa amandla kakuhle, itsala amandla kuphela ngexesha lokusebenza okusebenzayo, kwaye igcina amandla ngexesha lokungasebenzi. I-feeder inokucwangciswa ngokupheleleyo, ivumela ukulungiswa okukhawulezileyo kumgama wenyathelo kunye nesantya sokubhoboza, inciphisa amaxesha okuseta xa utshintsha ii-punch molds. Ukongeza, indlela yangaphakathi yokucinezela umoya ikhusela umphezulu we-coil yentsimbi kuyo nayiphi na ingozi enokubakho.
Umda
Ilawula isantya semveliso ukuphucula ukusebenza kakuhle nokugcina ukusebenza ngokukhuselekileyo kwekhoyili yentsimbi kunye noomatshini. Ukuba ikhoyili idibana nesensor esezantsi, oko kuthetha ukuba iinkqubo zokuyivula, ukulinganisa, kunye nokubhoboza phambi komda zisebenza ngokukhawuleza kunezigaba ezilandelayo zokwenza, ukuwelda, kunye nokusika. Ezi nkqubo zangaphambili kufuneka zime ukuze zilungelelanise ukuhamba kwemveliso; kungenjalo, ukwakheka kwekhoyili kunokwenzeka, kuthintele ukungena kwayo okuthambileyo kumatshini wokwenza kwaye kunokubangela ukuguquka. Ngokwahlukileyo koko, ukuba ikhoyili ichukumisa isensor ephezulu, ibonisa ukuba izigaba ezilandelayo zihamba ngokukhawuleza kunezo zangaphambili, zifuna ikhefu kwiinkqubo emva komda. Ukungaphumeleli ukwenza njalo kunokubangela ukuba ikhoyili itsalwe kumatshini wokwenza imiqolo ngokukhawuleza kakhulu, nto leyo ebeka emngciphekweni umonakalo kumatshini wokubetha kunye neeroli zokwenza. Nakuphi na ukumisa kuya kubangela isaziso kwisibonisi sekhabhinethi ye-PLC ehambelanayo, evumela abasebenzi ukuba baqalise imisebenzi ngokuvuma isicelo.
Isikhokelo
Injongo ephambili: Ukuqinisekisa ukuba ikhoyili yentsimbi ihambelana ngokufanelekileyo nomgca ophakathi womatshini, ukuthintela iingxaki ezifana nokujika, ukugoba, ii-burrs, kunye nokungachaneki kobukhulu kwimveliso egqityiweyo. Iirola ezikhokelayo zibekwe ngobuchule kwindawo yokungena nangaphakathi komatshini wokwakha. Kubalulekile ukulinganisa ezi zixhobo zokuqondisa rhoqo, ingakumbi emva kokuthuthwa okanye ukusetyenziswa ixesha elide komatshini wokwakha iiroli. Ngaphambi kokuthunyelwa, iqela likaLinbay lilinganisa ububanzi besikhokelo kwaye libandakanya olu lwazi kwincwadi yomsebenzisi, okuvumela abathengi ukuba balinganise umatshini xa beziswa.
I-Secondary Leveler (Isetwe kwisiseko esifanayo nomatshini wokwenza imiqulu)
Ikhoyili egudileyo iqinisekisa ukulungelelaniswa komthungo okuphezulu emva kokwakheka, nto leyo enceda kakhulu kwinkqubo yokudibanisa. Ukulinganisa okwesibini kunceda ukuphucula umgangatho wokulinganisa nokunciphisa uxinzelelo kwiindawo ezibethekileyo. Njengendlela eyongezelelweyo, ukubeka le leveler kwisiseko somatshini wokwenza kunika indlela engabizi kakhulu nefanelekileyo.
Umatshini Wokwenza Umqulu
· Imveliso Eguquguqukayo: Lo mgca unako ukuvelisa iityhubhu zesikwere ezinobukhulu obuqala kwi-50-100mm ububanzi kunye ne-100-200mm ukuphakama. (I-Linbay inokubonelela ngokwenza ngokwezifiso ezinye iintlobo zobukhulu.)
· Utshintsho lobungakanani oluzenzekelayo: Ngokumisela nokuqinisekisa ubungakanani obufunekayo kwisikrini se-PLC, izitishi zokwenza izinto zitshintsha ngokuzenzekelayo ecaleni kwendlela yokuqondisa ukuya kwiindawo ezichanekileyo, zilungisa indawo yokwenza izinto ngokufanelekileyo. Olu zenzekelayo luphucula ukuchaneka kunye nokulula, lunciphisa isidingo sokulungiswa ngesandla kunye neendleko ezinxulumene noko.
· Ukufunyanwa kweNtshukumo esecaleni: I-encoder ilandelela ngokuchanekileyo intshukumo esecaleni yezikhululo zokwakha kwaye ngoko nangoko idlulisela le datha kwi-PLC, igcina iimpazamo zokuhamba ngaphakathi kokunyamezelana kwe-1mm.
· Izinzwa zoMda woKhuseleko: Izinzwa ezimbini zomda wokhuseleko zibekwe kumacala angaphandle eereyile zesikhokelo. Inzwa yangaphakathi ithintela izikhululo zokwakha ukuba zingasondeli kakhulu, iphephe ukungqubana, ngelixa inzwa yangaphandle iqinisekisa ukuba azisuki kude kakhulu.
· Isakhelo esiqinileyo sesinyithi esityhidiweyo: Esi sakhiwo siqinileyo sinomfanekiso ozimeleyo ome nkqo owenziwe ngentsimbi ephosiweyo, sifanelekile kwiimfuno zemveliso ezinomthamo ophezulu.
· Inkqubo yeDrive enamandla: Ibhokisi yegiya kunye nejoyinti ejikelezileyo zinika amandla aqinileyo, okwenza kube lula ukusebenza xa iikhoyili eziqhubekekayo zinobukhulu obungaphezulu kwe-2mm okanye ngesantya sokwenza esingaphezulu kwe-20m/min.
· Iirola ezihlala ixesha elide: Zifakwe i-chrome kwaye zinyangwa ngobushushu, ezi roller ziyamelana nokugqwala nokugqwala, ziqinisekisa ubomi obude.
· Injini Ephambili: Uqwalaselo oluqhelekileyo yi-380V, 50Hz, 3-phase, kunye neendlela zokwenza ngokwezifiso ezikhoyo.
Ukuwelda ngeLaser
· Umgangatho ophuculweyo kunye nokuchaneka: Inika ukuchaneka okuphezulu kunye nonxibelelwano oluqinileyo.
· Idibanisi Ecocekileyo Neyikhazimlisiweyo: Iqinisekisa ukuba i-joint icocekile, igudileyo kwaye igqibele kakuhle.
Isicoci seFutha sokuWelda
• Ulawulo lwevumba nentuthu: Ibamba kwaye isuse ngokufanelekileyo ivumba nentuthu eveliswa ngexesha lokudityaniswa, iqinisekisa imeko-bume ekhuselekileyo yefektri kwaye ikhusela impilo yabasebenzi.
Isikeyiti seSaw esibhabhayo
· Ukunqumla ngenqwelomoya: Iyunithi yokusika ihambelana nesantya somatshini wokwenza imiqulu ngexesha lokusebenza, nto leyo ephucula ukusebenza kakuhle kwemveliso kunye nemveliso.
· Ukusika ngokuchanekileyo: Nge-servo motor kunye ne-motion controller, iyunithi yokusika igcina ukuchaneka kwe-±1mm.
· Indlela yokusarha: Inika ukusika okuchanekileyo ngaphandle kokuguqula imiphetho yeeprofayili ezivaliweyo ngesikwere.
· Ukusebenza kakuhle kwezinto eziphathekayo: Ukusika ngakunye kuvelisa inkunkuma encinci, nto leyo enciphisa iindleko zezinto.
·Ukusebenza okuguquguqukayoNgokungafaniyo nezinye iindlela zokusika ezifuna iiblade ezithile zobukhulu obahlukeneyo, ukusika isarha kuyaguquguquka, nto leyo enika ukonga iindleko kwiiblade.
1. Isixhobo sokudibanisa
2. Ukondla
3. Ukubetha
4. Izitendi zokwenza imiqolo
5. Inkqubo yokuqhuba
6. Inkqubo yokusika
Ezinye
Itafile engaphandle
