CHIKWANGWANI CHA CHUBU CHOPANDA CHIKWANGWANI CHOPANDA CHIKWANGWANI
Mzere wopangira uwu wapangidwira kupanga machubu a sikweya okhala ndi makulidwe a 2mm, ndi miyeso kuyambira 50-100mm m'lifupi ndi 100-200mm kutalika.
Mzere wopanga umaphatikizapo njira zingapo zofunika: kupotoza, kulinganiza chisanabowole, kubowola, kulinganiza chisanabowole, kupanga ma roll, kuwotcherera ndi laser, kuchotsa utsi, ndi kudula.
Ndi makina opangidwa bwino komanso odzipangira okha, mzere wopanga uwu umapereka njira ina yabwino kwambiri kuposa makina opangidwa ndi machubu olumikizirana achikhalidwe, makamaka pakupanga kochepa.
Mlanduwu weniweni-waukulu waukadaulo
Tchati cha kayendedwe ka madzi: Chokolera cha hydraulic chokhala ndi galimoto yokweza --Leveler --Servo feeder --Punch press --Hydraulic punch --Limiter --Guiding --Leveler --Roll former --Laser weld --Flying saw cut --Out table
Mlanduwu weniweni-waukulu waukadaulo
· Liwiro losinthika la mzere: 5-6m/min ndi laser welding
· Zipangizo zogwirizana: Chitsulo chotenthedwa, chitsulo chozizira, chitsulo chakuda
· Kulemera kwa zinthu: 2mm
· Makina opangira mipukutu: Kapangidwe ka chitsulo chopangidwa ndi cholumikizira chapadziko lonse
· Dongosolo loyendetsa: Dongosolo loyendetsedwa ndi gearbox lomwe lili ndi shaft ya cardan yolumikizirana yonse
· Njira yodulira: Kudula macheka owuluka, ndi ntchito yodulira yomwe inkachitika kale panthawi yodulira
· Kulamulira kwa PLC: Siemens system
Makina enieni a milandu
1. Chotsukira chopopera cha hydraulic*1
2. Wodziyimira pawokha*1
3. Kukanikiza ndi batani * 1
4. Makina opunthira a Hydraulic * 1
5. Chodyetsa cha Servo*1
6. Wogwirizanitsa Wofanana*1
7. Makina opangira mipukutu*1
8. Makina owotcherera a laser*1
9. Chotsukira Utsi Chowotcherera*1
10. Makina odulira macheka ouluka*1
11. Tebulo lotuluka * 2
12. Kabati yowongolera ya PLC * 2
13. Siteshoni ya Hydraulic*3
14. Bokosi la zida zosinthira (Laulere)*1
KUFOTOKOZA KWA MLANDU WENI WENI
Chotsukira cha hydraulic
•Ntchito: Chimango cholimbacho chapangidwa kuti chithandizire kunyamula koyilo yachitsulo. Chojambulira cha hydraulic chimapangitsa kuti ntchito ikhale yogwira mtima komanso yotetezeka popereka koyilo yachitsulo mu mzere wopanga.
•Chipangizo Chokulitsa Pakati: Mandrel kapena arbor ya hydraulic imasintha kuti igwirizane ndi ma coil achitsulo okhala ndi mainchesi amkati a 490-510mm, imakula ndikuchepa kuti igwire coil mwamphamvu ndikuwonetsetsa kuti ikuyenda bwino.
•Press-hand: Mkono wosindikizira wa hydraulic umateteza coil yachitsulo, kuteteza kutseguka mwadzidzidzi chifukwa cha kupsinjika kwamkati ndikuteteza antchito ku kuvulala komwe kungachitike.
•Chosungira Chophimba: Kapangidwe kake kamatsimikizira kuti cholemberacho chimakhalabe pamalo pake bwino pomwe chimalola kuti chiyikidwe ndi kuchotsedwa zikhale zosavuta.
•Dongosolo Lowongolera: Dongosololi lili ndi PLC ndi gulu lowongolera, lomwe lili ndi batani loyimitsa mwadzidzidzi kuti liwonjezere chitetezo.
Chipangizo Chosankha: Kukweza Galimoto
•Kusintha Koyilo Moyenera: Zimathandiza kusintha ma coil achitsulo mosamala komanso moyenera, kuchepetsa ndalama zogwirira ntchito.
•Kulinganiza kwa Hydraulic: Nsanjayo ikhoza kusinthidwa mmwamba ndi pansi ndi madzi kuti igwirizane ndi mandrel. Kuphatikiza apo, galimoto yonyamula katundu, yomwe ili ndi mawilo, imatha kuyenda ndi magetsi m'njira zosiyanasiyana.
•Kapangidwe ka Chitetezo: Kapangidwe ka khola kamene kali mkati mwake kamagwirira mwamphamvu chozungulira chachitsulo, kuletsa kutsetsereka kulikonse.
Makina osankha: Wometa Butt Welder
· Amalumikiza zitsulo zomaliza ndi zatsopano, kuchepetsa nthawi yoperekera ndi njira zosinthira zitsulo zatsopano.
· Amachepetsa ndalama zogwirira ntchito komanso kuwononga zinthu.
· Zimathandiza kuti zipse bwino komanso popanda kung'ambika kuti zigwirizane bwino komanso kuti ziwongoleredwe bwino.
· Ili ndi TIG welding yokha kuti igwiritsidwe ntchito bwino komanso molimba.
· Imakhala ndi magalasi oteteza patebulo lowotcherera kuti ateteze maso a ogwira ntchito.
· Zowongolera ma pedal a mapazi zimapangitsa kuti coil clamping ikhale yosavuta.
· Yosinthika pamitundu yosiyanasiyana ya ma coil ndipo imatha kulumikizidwa mosavuta m'mizere yosiyanasiyana yopanga mkati mwa miyeso yake.
Choyezera Chokha
· Amachepetsa kupsinjika ndi zolakwika pamwamba pa zitsulo pogwiritsa ntchito kusintha kwa pulasitiki, kuteteza zolakwika za geometric panthawi yopanga.
· Kulinganiza n'kofunika kwambiri pa ma coil okhuthala kuposa 1.5mm omwe amafunika kubowoledwa.
Mosiyana ndi ma leveler ophatikizidwa pamodzi ndi ma decoilers kapena makina opangira ma roll, ma leveler odziyimira pawokha amagwira ntchito pa liwiro lalikulu.
Gawo Lobowola
• Mu mzere uwu wopanga, timagwiritsa ntchito makina osindikizira a punch ndi hydraulic punch pobowola mabowo. Gulu lathu la mainjiniya lapanga njira yabwino kwambiri yogwiritsira ntchito mapangidwe ovuta a mabowo, kulinganiza bwino magwiridwe antchito ndi mtengo mwa kuphatikiza zabwino za makina onse awiri obowola.
Kukanikiza
· Kugwira ntchito mwachangu.
· Kulondola kwambiri pa malo olumikizira mabowo panthawi yobowola.
· Yabwino kwambiri pakupanga mabowo okhazikika.
Kumenya kwa Hydraulic
• Imapereka kusinthasintha kwakukulu kwa mapangidwe osiyanasiyana a mabowo. Chobowola cha hydraulic chimatha kusintha mawonekedwe osiyanasiyana a mabowo, kusintha ma frequency obowola moyenera ndikubowola mosankha mawonekedwe osiyanasiyana ndi stroke iliyonse.
Chodyetsa Servo
Chodyetsa, choyendetsedwa ndi mota ya servo, chimawongolera bwino momwe ma coil achitsulo amaperekedwera mu makina osindikizira a punch kapena makina opunthira a hydraulic. Ndi nthawi yoyankha mwachangu komanso kuchedwa kochepa koyambira, ma mota a servo amaonetsetsa kuti malo odyetsera ndi mabowo ali olondola komanso mtunda wofanana, amachepetsa kwambiri zinyalala kuchokera ku ma punch osakhazikika. Dongosololi limagwiritsanso ntchito mphamvu moyenera, limakoka mphamvu pokhapokha ngati likugwira ntchito, komanso limasunga mphamvu panthawi yopanda ntchito. Chodyetsa chimakonzedwa bwino, zomwe zimathandiza kusintha mtunda wa sitepe ndi liwiro loboola, kuchepetsa nthawi yokhazikitsa posintha ma punch molds. Kuphatikiza apo, njira yolumikizira yamkati ya pneumatic imateteza pamwamba pa coil yachitsulo ku kuwonongeka kulikonse komwe kungachitike.
Choletsa
Amawongolera liwiro la kupanga kuti awonjezere magwiridwe antchito ndikusunga magwiridwe antchito otetezeka a coil yachitsulo ndi makina. Ngati coil ikakhudzana ndi sensa yotsika, zikutanthauza kuti njira zotsegula, kulinganiza, ndi kuboola patsogolo pa limiter zikugwira ntchito mwachangu kuposa magawo otsatira opangira, kuwotcherera, ndi kudula. Njira zoyambirirazi ziyenera kuyima kuti zigwirizane ndi kayendedwe ka kupanga; apo ayi, kusonkhanitsa coil kungachitike, zomwe zingalepheretse kulowa kwake kosalala mu makina opangira ndikupangitsa kuti pakhale kusintha. Mosiyana ndi zimenezi, ngati coil ikakhudza sensa yapamwamba, imasonyeza kuti magawo otsatira akuyenda mofulumira kuposa oyamba, zomwe zimafuna kuyimitsa pang'onopang'ono pambuyo pa limiter. Kulephera kutero kungapangitse kuti coil ikokedwe mu makina opangira mipukutu mwachangu kwambiri, zomwe zingawononge makina opangira mipukutu ndi ma rollers opangira. Kuyimitsa kulikonse kudzayambitsa chidziwitso pa chiwonetsero cha kabati chofanana cha PLC, kulola antchito kuyambiranso ntchito povomereza zomwe zanenedwa.
Kutsogolera
Cholinga chachikulu: Kuonetsetsa kuti chogwirira chachitsulo chikugwirizana bwino ndi pakati pa makina, kupewa mavuto monga kupotoza, kupindika, ma burrs, ndi zolakwika mu gawo lomalizidwa. Ma roller owongolera amayikidwa mwanzeru pamalo olowera komanso mkati mwa makina opangira. Ndikofunikira kukonza zida zowongolera izi nthawi zonse, makamaka mutanyamula kapena kugwiritsa ntchito makina opangira ma roll kwa nthawi yayitali. Asanatumize, gulu la Linbay limayesa kukula kwa chitsogozo ndipo limaphatikizapo izi m'buku la ogwiritsa ntchito, kulola makasitomala kukonza makinawo akafika.
Wopanga Wachiwiri (Wokhala pa maziko omwewo ndi makina opangira mipukutu)
Chokokera chosalala chimatsimikizira kuti msoko umakhala bwino kwambiri pambuyo popangidwa, zomwe zimathandiza kwambiri pakuwotcherera. Kuwotcherera kwachiwiri kumathandiza kupititsa patsogolo ubwino wa kukweza ndikuchepetsa kupsinjika pamalo obayidwa. Monga njira yowonjezera, kuyika chowongolera ichi pansi pa makina opangira kumapereka njira yotsika mtengo komanso yoyenera.
Pereka Kupanga Machine
· Kupanga MosiyanasiyanaMzerewu ukhoza kupanga machubu a sikweya okhala ndi miyeso kuyambira 50-100mm m'lifupi ndi 100-200mm kutalika. (Linbay ingaperekenso kusintha kwa kukula kwina.)
· Kusintha kwa Kukula Kokha: Mwa kukhazikitsa ndi kutsimikizira kukula komwe mukufuna pa sikirini ya PLC, malo opangira zinthu amasuntha okha mozungulira m'mbali mwa njanji zowongolera kupita kumalo oyenera, kusintha malo opangira zinthu moyenerera. Makina odzipangira okha awa amawonjezera kulondola ndi kusavuta, kuchepetsa kufunikira kosintha ndi manja ndi ndalama zogwirizana nazo.
· Kuzindikira Kuyenda kwa Mapazi: Chojambuliracho chimatsata bwino kayendetsedwe ka mbali ya malo opangira zinthu ndipo nthawi yomweyo chimatumiza deta iyi ku PLC, ndikusunga zolakwika zoyenda mkati mwa kulolerana kwa 1mm.
· Masensa Oletsa Chitetezo: Masensa awiri oletsa chitetezo ali m'mbali zakunja kwa njanji zowongolera. Sensa yamkati imaletsa malo opangira zinthu kuti asayende pafupi kwambiri, kupewa kugundana, pomwe sensa yakunja imaonetsetsa kuti sizikuyenda patali kwambiri.
· Chimango Cholimba chachitsulo Chopangidwa ndi Cast: Yokhala ndi chimango choyimirira chodziyimira chokha chopangidwa ndi chitsulo chosungunuka, kapangidwe kolimba aka ndi kabwino kwambiri pakupanga zinthu zambiri.
· Dongosolo Lamphamvu Loyendetsa: Bokosi la gearbox ndi cholumikizira cha universal zimapereka mphamvu yolimba, zomwe zimathandiza kuti zigwire ntchito bwino pamene ma coil opita patsogolo ali okhuthala kuposa 2mm kapena pa liwiro lopanga lopitirira 20m/min.
· Ma Roller Olimba: Yokutidwa ndi Chrome komanso yotenthedwa ndi kutentha, ma roller awa amalimbana ndi dzimbiri ndi dzimbiri, zomwe zimapangitsa kuti ikhale ndi moyo wautali.
· Galimoto Yaikulu: Kapangidwe kabwino ka 380V, 50Hz, magawo atatu, ndipo pali zosankha zosinthira zomwe zilipo.
Kulukana kwa Laser
· Ubwino Wowonjezereka ndi Kulondola Kwambiri: Imapereka kulondola kwapamwamba komanso kulumikizana kolimba.
· Cholumikizira Choyera ndi Chopukutidwa: Zimathandiza kuti malo olumikizirana azikhala oyera komanso osalala.
Chotsukira Mpweya Chowotcherera
• Kuletsa Fungo ndi Utsi: Kumachotsa bwino fungo ndi utsi wopangidwa panthawi yowotcherera, kuonetsetsa kuti malo a fakitale ndi otetezeka komanso kuteteza thanzi la ogwira ntchito.
Kudula Kansalu Kouluka
· Kudula Kouluka: Chipangizo chodulira chimagwirizana ndi liwiro la makina opangira mipukutu panthawi yogwira ntchito, zomwe zimawonjezera mphamvu yopangira ndi kutulutsa.
· Kudula Molondola: Ndi servo motor ndi mayendedwe controller, chipangizo chodulira chimasunga kulondola kwa ±1mm.
· Njira Yodulira: Imapereka mabala olondola popanda kusokoneza m'mphepete mwa ma profiles otsekedwa ndi sikweya.
· Kugwiritsa Ntchito Zinthu Mwanzeru: Kudula kulikonse kumabweretsa zinyalala zochepa, zomwe zimachepetsa ndalama zomwe zimagwiritsidwa ntchito pazinthu.
·Ntchito YosinthasinthaMosiyana ndi njira zina zodulira zomwe zimafuna masamba enieni a kukula kosiyanasiyana, kudula macheka kumatha kusinthidwa, zomwe zimapangitsa kuti masambawo asawonongeke.
1. Cholembera mawu
2. Kudyetsa
3. Kuboola
4. Malo oimika mipukutu
5. Dongosolo loyendetsera galimoto
6. Dongosolo lodulira
Ena
Tebulo lakunja
