Umshini Wokwakha I-SQUARE TUBE ROLL
Lo mugqa wokukhiqiza wenzelwe ukudala amashubhu asikwele anobukhulu obungu-2mm, kanye nobukhulu obusukela ku-50-100mm ububanzi kanye nokuphakama okungu-100-200mm.
Umugqa wokukhiqiza uhlanganisa izinqubo eziningana ezibalulekile: ukusonta, ukulinganisa ngaphambi kokubhoboza, ukushaya, ukulinganisa ngemuva kokubhoboza, ukwakha ama-roll, ukushisela nge-laser, ukukhipha intuthu, kanye nokusika.
Njengoba inokusetha okuphelele kanye nokwenza izinto ngokuzenzakalela okuthuthukisiwe, lo mugqa wokukhiqiza unikeza okunye okungcono kunemishini evamile yokushisela amashubhu, ikakhulukazi ngobuningi bokukhiqiza obuphansi.
AMAPHARAMETHI OKUSEBENZA NGOBUCHWEPHESHE OBUNGCONO BANGEMPELA
Ishadi lokugeleza: I-Hydraulic decoiler enemoto yokulayisha --I-Leveler --I-Servo feeder --I-Punch press --I-Hydraulic punch --I-Limiter --I-Guiding --I-Leveler --I-Roll yangaphambili --I-Laser weld --I-Flying saw cut --Itafula eliphumayo
AMAPHARAMETHI OKUSEBENZA NGOBUCHWEPHESHE OBUNGCONO BANGEMPELA
· Isivinini somugqa esilungisekayo: 5-6m/min ngokushisela nge-laser
· Izinto ezihambisanayo: Insimbi egoqwe ngokushisa, insimbi egoqwe ngokushisa, insimbi emnyama
· Ubukhulu bezinto: 2mm
· Umshini wokwakha imigoqo: Isakhiwo sensimbi esihlanganisiwe esinokuhlangana okujwayelekile
· Uhlelo lokushayela: Uhlelo oluqhutshwa yi-gearbox olune-cardan shaft ehlanganisiwe ehlanganisiwe
· Uhlelo lokusika: Ukusika ngesaha elindizayo, kanye nokusebenza kwangaphambilini kokugoqa okuqhubekayo ngesikhathi sokusika
· Ukulawula kwe-PLC: Uhlelo lwe-Siemens
Imishini Yangempela Yecala
1. Isixhumi se-Hydraulic*1
2. Isilinganisi Esizimele*1
3. Cindezela ngokucindezela*1
4. Umshini wokubhoboza we-Hydraulic*1
5. Isiphakeli se-Servo*1
6. I-Leveler Ehlanganisiwe*1
7. Umshini wokwakha imiqulu*1
8. Umshini wokushisela we-laser*1
9. Isihlanzi Sefutha Sokushisela*1
10. Umshini wokusika isaha elindizayo*1
11. Itafula elingaphandle*2
12. Ikhabhinethi yokulawula ye-PLC*2
13. Isiteshi sikagesi*3
14. Ibhokisi lezingxenye ezisele (Mahhala)*1
INCAZELO YANGEQINISO
I-decoiler ye-hydraulic
•Umsebenzi: Uhlaka oluqinile lwakhiwe ukuze lusekele ukulayishwa kwekhoyili yensimbi. I-decoiler ye-hydraulic ithuthukisa ukusebenza kahle kanye nokuphepha ekufakeni amakhoyili ensimbi emgqeni wokukhiqiza.
•Idivayisi Yokukhulisa Eyinhloko: I-hydraulic mandrel noma i-arbor iyalungiseka ukuze ivumelane namakhoyili ensimbi anobubanzi obungaphakathi obungu-490-510mm, inwebeka futhi inciphe ukuze ibambe ikhoyili ngokuqinile futhi iqinisekise ukugoba okubushelelezi.
•Ingalo yokucindezela: Ingalo yokucindezela ye-hydraulic ivikela ikhoyili yensimbi, ivimbele ukugoba okungazelelwe ngenxa yokucindezeleka kwangaphakathi futhi ivikele abasebenzi ekulimaleni okungenzeka.
•Isibambi Sekhoyili: Umklamo uqinisekisa ukuthi ikhoyili ihlala iphephile endaweni yayo ngenkathi ivumela ukufakwa nokususwa okulula.
•Uhlelo Lokulawula: Uhlelo lune-PLC kanye nephaneli yokulawula, equkethe inkinobho yokumisa ephuthumayo ukuze kuqinisekiswe ukuphepha okwengeziwe.
Idivayisi Ongakukhetha: Ilayisha Imoto
•Ukufakwa Kwekhoyili Okusebenzayo: Kusiza ekushintsheni ama-coil ensimbi ngokuphepha nangendlela ephumelelayo, kunciphisa izindleko zabasebenzi.
•Ukuqondanisa kwe-Hydraulic: Ipulatifomu ingalungiswa ngokushelela phezulu naphansi ngamanzi ukuze ivumelane ne-mandrel. Ngaphezu kwalokho, imoto yokulayisha, enamasondo, ingahamba ngogesi emizileni.
•Umklamo Wokuphepha: Umklamo ogobile ubamba ngokuqinile ikhoyili yensimbi, uvimbela noma yikuphi ukushelela.
Umshini ongawukhetha: Umshini Wokushisela Izinqe Zokugunda
· Ixhumanisa amakhoyili ensimbi okugcina kanye namasha, inciphisa isikhathi sokudla kanye nezinyathelo zokulungisa amakhoyili amasha.
· Kunciphisa izindleko zabasebenzi kanye nokuchithwa kwezinto ezibonakalayo.
· Iqinisekisa ukucheba okubushelelezi, okungenazimbobo ukuze kulungiswe kahle futhi kushiselwe.
· Ifaka ukushisela kwe-TIG okuzenzakalelayo ukuze kube nokushisela okuqinile nokuqinile.
· Kufaka izibuko zokuphepha etafuleni lokushisela ukuvikela amehlo abasebenzi.
· Izilawuli zezinyawo zenza kube lula ukubopha ama-coil.
· Ingenziwa ngezifiso ngobubanzi obuhlukene bekhoyili futhi ingafakwa kalula emigqeni ehlukahlukene yokukhiqiza ngaphakathi kobubanzi bayo.
Isilinganisi Esizimele
· Kunciphisa ukucindezeleka kanye nokungapheleli kobuso kuma-coil ensimbi ngokuguqulwa kwepulasitiki, kuvimbele amaphutha ejiyometri ngesikhathi senqubo yokwakheka.
· Ukulinganisa kubalulekile kuma-coil amakhulu kuno-1.5mm adinga ukubhobozwa.
Ngokungafani nama-leveler ahlanganisiwe ahlanganiswe nama-decoiler noma imishini yokwakha ama-roll, ama-leveler azimele asebenza ngesivinini esiphezulu.
Ingxenye Yokubhoboza
• Kulo mugqa wokukhiqiza, sisebenzisa inhlanganisela ye-punch press kanye ne-hydraulic punch yokubhoboza imigodi. Ithimba lethu lobunjiniyela lenze indlela engcono kakhulu yokusingatha amaphethini emigodi ayinkimbinkimbi, ukulinganisela ukusebenza kahle kanye nezindleko ngokuhlanganisa izinzuzo zemishini yomibili yokubhoboza.
Ukucindezela Ngesibhakela
· Ukusebenza okusheshayo.
· Ukunemba okuphezulu ekuhlukaniseni imigodi ngesikhathi sokubhoboza.
· Kuhle kakhulu kumaphethini emigodi egxilile.
Ukubhoboza kwe-Hydraulic
• Inikeza ukuguquguquka okukhulu kwamaphethini ahlukahlukene emigodi. I-hydraulic punch ingazivumelanisa nezimo zemigodi ezahlukene, ilungise imvamisa yokubhoboza ngokufanele futhi ibhoboze ngokukhetha izimo ezahlukene ngokushaya ngakunye.
Isiphakeli se-Servo
I-feeder, eqhutshwa yi-servo motor, ilawula ngokunembile ukufakwa kwama-coil ensimbi ku-punch press noma emshinini ngamunye we-hydraulic punch. Ngezikhathi zokuphendula okusheshayo kanye nokubambezeleka okuncane kokuqala, ama-servo motor aqinisekisa ubude bokuphakela obunembile kanye nesikhala esivumelanayo semigodi, kunciphisa kakhulu imfucuza evela kuma-punch angalingani kahle. Lolu hlelo luphinde lusebenzise amandla kahle, ludonsa amandla kuphela ngesikhathi sokusebenza okusebenzayo, futhi lugcina amandla ngezikhathi zokungasebenzi. I-feeder ingahlelwa ngokuphelele, ivumela ukulungiswa okusheshayo ebangeni lesinyathelo kanye nesivinini sokubhoboza, inciphisa izikhathi zokusetha lapho kushintshwa ama-punch molds. Ngaphezu kwalokho, indlela yangaphakathi yokubopha i-pneumatic ivikela ubuso be-coil yensimbi kunoma yimuphi umonakalo ongaba khona.
Umkhawulo
Ilawula ijubane lokukhiqiza ukuze kuthuthukiswe ukusebenza kahle futhi kugcinwe ukusebenza okuphephile kwekhoyili yensimbi kanye nemishini. Uma ikhoyili ihlangana nenzwa engezansi, kusho ukuthi izinqubo zokuqaqa, zokulinganisa, kanye nezokushaya ngaphambi komkhawulisi zisebenza ngokushesha kunezigaba ezilandelayo zokwakha, ukushisela, kanye nokusika. Lezi zinqubo zangaphambilini kufanele zime ukuze zilinganisele ukugeleza kokukhiqiza; ngaphandle kwalokho, ukwakheka kwekhoyili kungase kwenzeke, kuvimbele ukungena kwayo okubushelelezi emshinini wokwakha futhi kubangele ukuguguleka. Ngokuphambene nalokho, uma ikhoyili ithinta inzwa ephezulu, ikhombisa ukuthi izigaba zakamuva zihamba ngokushesha kunezangaphambili, kudinga ikhefu ezinqubweni ngemuva komkhawulisi. Ukwehluleka ukwenza kanjalo kungabangela ukuthi ikhoyili idonswe emshinini wokwakha umquba ngokushesha kakhulu, okungafaka engcupheni umonakalo emshinini wokushaya kanye nama-roller wokwakha. Noma yikuphi ukumiswa kuzobangela isaziso esibonisweni sekhabhinethi ye-PLC ehambisanayo, okuvumela abasebenzi ukuthi baqale kabusha imisebenzi ngokuvuma okusheshayo.
Ukuqondisa
Inhloso eyinhloko: Ukuqinisekisa ukuthi ikhoyili yensimbi ihambisana kahle nomugqa ophakathi womshini, ugwema izinkinga ezifana nokusonta, ukugoba, ama-burrs, kanye nokungalungi kobukhulu bomkhiqizo oqediwe. Ama-roller aqondisayo abekwa ngendlela efanele endaweni yokungena nangaphakathi komshini wokwakha. Kubalulekile ukulinganisa la madivayisi aqondisayo njalo, ikakhulukazi ngemva kokuthuthwa noma ukusetshenziswa isikhathi eside komshini wokwakha ama-roll. Ngaphambi kokuthunyelwa, ithimba likaLinbay lilinganisa ububanzi bokuqondisa futhi lifaka lolu lwazi encwadini yomsebenzisi, okuvumela amaklayenti ukuthi alinganise umshini lapho ediliva.
I-Leveler Yesibili (Isethwe esisekelweni esifanayo nomshini wokwakha imiqulu)
Ikhoyili ebushelelezi iqinisekisa ukulungiswa okuhle komthungo ngemuva kokwakheka, okusiza kakhulu enqubweni yokushisela. Ukulinganisa kwesibili kusiza ekuthuthukiseni ikhwalithi yokulinganisa nokunciphisa ukucindezeleka ezindaweni ezibhotshoziwe. Njengesinyathelo esengeziwe, ukubeka lesi silinganiselo esisekelweni somshini wokwakha kunikeza indlela engabizi futhi efanelekile.
Umshini Wokwenza Ama-Roll
· Ukukhiqizwa Okuguquguqukayo: Lo mugqa uyakwazi ukukhiqiza amashubhu asikwele anobukhulu obusukela ku-50-100mm ububanzi kanye nokuphakama okungu-100-200mm. (I-Linbay ingaphinde inikeze ukwenza ngokwezifiso kwamanye amabanga osayizi.)
· Ukushintsha Usayizi Okuzenzakalelayo: Ngokubeka nokuqinisekisa usayizi ofiselekayo esikrinini se-PLC, iziteshi zokwakha zishintsha ngokuzenzakalelayo eceleni kwemigqa yokuqondisa ziye ezindaweni eziqondile, zilungisa indawo yokwakha ngokufanele. Lokhu kuzenzakalelayo kuthuthukisa ukunemba kanye nokulula, kunciphisa isidingo sokulungiswa ngesandla kanye nezindleko ezihambisanayo.
· Ukutholwa Kokunyakaza Kwaseceleni: I-encoder ilandelela ngokunembile ukunyakaza kwezinhlangothi zeziteshi zokwakha bese idlulisela le datha ku-PLC ngokushesha, igcina amaphutha okunyakaza ngaphakathi kokubekezelelana okungu-1mm.
· Izinzwa Zomkhawulo Wokuphepha: Izinzwa ezimbili zomkhawulo wokuphepha zibekwe ezinhlangothini zangaphandle zemigqa yokuqondisa. Inzwa yangaphakathi ivimbela iziteshi ezakhayo ukuthi zingasondeli eduze kakhulu, igweme ukushayisana, kuyilapho inzwa yangaphandle iqinisekisa ukuthi azisuki kude kakhulu.
· Uhlaka Oluqinile Lwensimbi Ehlanganisiwe: Njengoba inohlaka oluzimele oluqondile olwenziwe ngensimbi ephonswe, lesi sakhiwo esiqinile silungele izidingo zokukhiqiza ezinomthamo ophezulu.
· Uhlelo Lokushayela Olunamandla: Ibhokisi lamagiya kanye nejoyinti elihlanganisiwe linikeza amandla aqinile, okuvumela ukusebenza kahle lapho amakhoyili aqhubekela phambili ejiyile kuno-2mm noma ngesivinini sokwakha esingaphezu kuka-20m/min.
· Ama-Roller Ahlala Isikhathi Eside: Zifakwe i-chrome futhi ziphathwa ngokushisa, lawa ma-roller amelana nokugqwala nokugqwala, okuqinisekisa ukuthi zihlala isikhathi eside.
· Injini Eyinhloko: Ukucushwa okujwayelekile kungu-380V, 50Hz, 3-phase, kanye nezinketho zokwenza ngokwezifiso ezitholakalayo.
Ukushintshwa kwe-Laser
· Ikhwalithi Ethuthukisiwe Nokunemba: Inikeza ukunemba okuphezulu kanye nokuxhumana okuqinile.
· Ijoyinti Elihlanzekile Nelicwebezelayo: Iqinisekisa ukuphela okuhlanzekile nokubushelelezi ejoyintini.
Isihlanzi Sokushisela Umlilo
• Ukulawulwa Kwephunga Nentuthu: Kubamba futhi kususe ngempumelelo iphunga nentuthu ekhiqizwa ngesikhathi sokushisela, kuqinisekisa indawo ephephile yefektri futhi kuvikele impilo yabasebenzi.
Ukusika I-Flying Saw
· Ukusika Okundizayo: Iyunithi yokusika ivumelanisa nesivinini somshini wokwakha imiqulu ngesikhathi sokusebenza, okwandisa ukusebenza kahle kokukhiqiza kanye nomphumela.
· Ukusika Ngokuqondile: Nge-servo motor kanye nesilawuli sokunyakaza, iyunithi yokusika igcina ukunemba okungu-±1mm.
· Indlela Yokusaha: Ihlinzeka ngokusika okunembile ngaphandle kokushintsha imiphetho yamaphrofayili avaliwe ngesikwele.
· Ukusebenza Kahle Kwezinto Ezibonakalayo: Ukusikwa ngakunye kukhiqiza imfucuza encane, kunciphisa izindleko zezinto zokwakha.
·Ukusebenza OkuguquguqukayoNgokungafani nezinye izindlela zokusika ezidinga ama-blade athile ngobukhulu obuhlukene, ukusika ama-saw kuyaguquguquka, okunikeza ukonga izindleko kuma-blade.
1. I-Decoiler
2. Ukondla
3. Ukubhoboza
4. Izitendi zokwenza imiqulu
5. Uhlelo lokushayela
6. Uhlelo lokusika
Abanye
Itafula elingaphandle
