Perfil
Mzere wa sitepe umagwira ntchito yofunika kwambirimakina odulira mapaleti olemera, zomwe zimakhudza mwachindunji mphamvu ndi mphamvu zonyamula katundu za kapangidwe konse.
Opanga nthawi zambiri amagwiritsa ntchito makina opangira mipukutu okhala ndiChitsulo chozungulira chotentha kapena chozungulira chozizira cha 1.5-2mmkupanga matabwa otsetsereka. Kuti awonjezere moyo wawo ndikuletsa kusinthika komwe kumachitika chifukwa cha kupsinjika kwa coil yachitsulo, kuwotcherera kumayikidwa pamalo olumikizirana a coil yachitsulo. Njira ziwiri zodziwika bwino zowotcherera zomwe zimagwiritsidwa ntchito mumakampani ndi izi:Wowotcherera wa MIG (monga momwe zilili pano) ndi wowotcherera wa laser.
Wowotcherera wa MIG ndi wowotcherera wa laser zimathandiza kulimbitsa umphumphu wa kapangidwe kake. Komabe, chifukwa cha kufalikira kwathunthu kwa malo olumikizirana mu kuwotcherera kwathunthu, kugwira ntchito kwake kumaposa kugwira ntchito kwa kuwotcherera wa MIG. Makasitomala amatha kusankha njira yowotcherera kutengera bajeti yawo komanso zofunikira pakukweza zinthu pa raki.
Magawo enieni a Techinical
Tchati cha kayendedwe ka madzi
Chokolera chamanja -- Chotsogolera -- Cholezera -- Makina opangira mipukutu -- Chokolera chouluka -- Chodulira macheka ouluka -- Tebulo lotulukira
Magawo Akuluakulu a Ukadaulo
1. Liwiro la mzere: 4-5 m/mphindi, losinthika
2. Mbiri: Makulidwe angapo - m'lifupi womwewo wa 66mm, ndi kutalika kosiyana kwa 76.2-165.1mm
3. Kulemera kwa zinthu: 1.9mm (pankhaniyi)
4. Zida zoyenera: Chitsulo chotenthedwa chotentha, chitsulo chozizira chozungulira, chitsulo chosungunuka
5. Makina opangira ma roll: Kapangidwe ka chitsulo choponyedwa ndi dongosolo loyendetsera unyolo.
6. Chiwerengero cha malo opangira: 26
7. Dongosolo lowotcherera: 2 * nyali zowotcherera, zomangira sizimayima powotcherera.
8. Dongosolo lodulira: Kudula kwa saw, rollformer siima podula.
9. Kusintha kukula: Zokha.
10. Kabati ya PLC: Dongosolo la Siemens.
Kufotokozera kwa mlandu weniweni
Cholembera chamanja
Chojambulira chamanja chili ndichipangizo chosungira mabulekiChopangidwa kuti chisinthe mphamvu yokulirakulira pakati pa φ490-510 mm, kuonetsetsa kuti ntchito yotsekeka bwino. Popeza kugwiritsa ntchito chozungulira chachitsulo cha 1.9mm, pali chiopsezo choti mwadzidzidzi chitseguke mkati mwa kutsekeka.Pofuna kuthana ndi chitetezo ichiChodetsa nkhawa n'chakuti, mkono wosindikizira umayikidwa kuti ugwire bwino cholembera chachitsulo, pomwe masamba oteteza achitsulo amawonjezedwa kuti apewe kutsetsereka kwa cholembera. Kapangidwe kameneka sikuti kamangopereka yankho lotsika mtengo komanso kumaika patsogolo chitetezo pakutsegula cholembera.
Cholembera chogwiritsira ntchito pamanja chili ndipalibe mphamvuPazofunikira pakupanga zinthu zambiri, timapereka njira yosankhachotsukira cha hydraulicyoyendetsedwa ndi siteshoni ya hydraulic.
Chitsogozo ndi chiwonetsero cha digito
Ma roller owongolera amagwira ntchito yofunika kwambiri pakusunga mgwirizano pakati pa coil yachitsulo ndi makina, motero amaletsa kusokonekera kwa mtanda wa sitepe ndikutenga nawo mbali popanga mipukutu kuti igwirizane.kuletsa kutembenuka kwa chitsulo. Kuwongoka kwa chitsulochoKukwera kwa mtanda wa sitepe ndikofunikira kwambiri pa khalidwe la chinthu ndipo kumakhudza magwiridwe antchito a dongosolo lonse lonyamula katundu. Ma roller owongolera amakhala pamalo abwino osati koyambirira kwa makina opangira mipukutu yokha komansopamalo osiyanasiyana pamzere wonse wopanga mipukutu, kuonetsetsa kuti zinthu zikugwirizana bwino nthawi yonse yopangira.
Zipangizo zowonetsera za digito zimathandizakujambula kosavutamalo oyenera a ma rollers otsogolera. Ndipomiyeso ya mtundaKuchokera pa chozungulira chilichonse chotsogolera kupita kumanzere ndi kumanja kwa makina opangira mipukutu, zalembedwa m'buku la malangizo, zomwe zimathandiza kuti pakhale kusintha kosavuta kutengera deta iyi ngakhale patakhala kusamuka pang'ono panthawi yonyamula kapena kupanga.
Wosanja
Pambuyo pake, chozungulira chachitsulo chimapita ku leveler. Popeza makulidwe ake ndi 1.9mm, ndikofunikira kutiChotsani kupindika kulikonse komwe kulipo mu coil yachitsulo, motero kumawonjezera kusalala kwake ndi kufanana kwake kuti mtengo wa sitepe ukhale wabwino. Chokhala ndi ma rollers atatu apamwamba ndi anayi otsika, cholezera chimakwaniritsa bwino cholinga ichi, kuonetsetsa kuti chikhale chosalala komanso kufanana bwino pakupanga ma roll pambuyo pake.
Pereka Kupanga Machine
Pakati pa mzere wonse wopangira pali makina opangira ma roll. Makinawa ali ndi mphamvu yosinthasintha yowongolera liwiro yothandizidwa ndi inverter ya Yaskawa (ya ku Japan), ndipo amatha kuthamanga kuyambira 0 mpaka 10m/min, zomwe zimapangitsa kuti zinthu zigwirizane ndi zosowa zosiyanasiyana zopangira. Ili ndi malo 26 opangira ma roll, ndipo imagwiritsa ntchito makina opangira ma roll.kapangidwe ka khoma ndi makina oyendetsera unyolo, yopangidwa mwaluso kwambiri kuti ipereke kulondola komanso kugwira ntchito bwino popanga zinthu. Ndi ukadaulo wake wamakono komanso kapangidwe kake kolimba, makina opangira zinthuzi amagwira ntchito ngati maziko a khalidwe ndi zokolola mkati mwa mzere wopanga.
Wokhoza kupangakukula kosiyanasiyana, ndi m'lifupi mwa 66mm ndi kutalika kuyambira 76.2 mpaka 165.1mm, dongosololi limapereka kusinthasintha kwa zotuluka. Mukayika m'lifupi ndi kutalika kwa pansi komwe mukufuna mu kabati yowongolera ya PLC, malo opangira zinthu amasinthasintha okha kuti akhale pamalo oyenera ndikusintha.mfundo zazikulu (mfundo A ndi B), zomwe zimathandiza kusintha kukula kwa chinthucho mu mphindi pafupifupi 10. Kusintha kutalika kumagwirizana ndi kusiyana kwa mfundo zazikulu (mfundo A ndi B), zomwe zimathandiza kupanga matabwa otsetsereka okhala ndi kutalika kosiyana.
Gcr15, chitsulo chokhala ndi chromium yambiri chomwe chimadziwika ndi kuuma kwake komanso kusawonongeka kwake, chimagwiritsidwa ntchito popanga ma rollers. Kuti chikhale cholimba, ma rollers amapangidwa ndi chrome plating. Kuphatikiza apo, ma shafts opangidwa ndi zinthu za 40Cr amathandizidwa ndi kutentha, kulimbitsa mphamvu ndikutsimikizira kuti zomangamanga zake ndi zolimba.
Wowotcherera wa MIG wouluka
Kuti mtengo wokweretsa ukhale wautali komanso kuti usapatuke pa malo olumikizirana achitsulo, kuwotcherera kumagwiritsidwa ntchito pa malo olumikizirana achitsulo mu mawonekedwe a dothi. Mipata pakati pa dothi lililonse imasinthidwa malinga ndi zosowa za makasitomala. Kuphatikiza apo, ma tochi awiri olowetsera amayikidwa kuti awonjezere liwiro la mzere. Ma tochi awaimatha kuyenda nthawi imodzi ndi liwiro lopanga mipukutu, kuonetsetsa kuti makina opangira mipukutu akugwira ntchito mosalekeza.
Kudula Macheka Ouluka
Pambuyo popangidwa ndi mipukutu, mtanda wotsatira umapita ku makina odulira, pogwiritsa ntchito makina odulira macheka chifukwa cha mawonekedwe otsekedwa a mtanda wotsatira. Masamba apadera odulira macheka amatsimikizira kulondola kwambiri komanso kuuma, pomwechopopera choziziritsiraimateteza masamba a macheka, ndikuwonjezera nthawi yawo yogwira ntchito. Ngakhale kuti liwiro lodulira macheka ndi locheperako kuposa kumeta tsitsi la hydraulic,ntchito yoyenda imaphatikizidwa kuti igwirizane ndi liwiro la kupanga makina opangira mipukutu, kuonetsetsa kuti ntchito ikugwira ntchito mosalekeza. Kuphatikiza apo, makina odulira macheka amatsimikizira kuti palibe zinyalala zambiri panthawi yosintha coil yachitsulo ndi kudula profile.
Chojambulira ndi PLC
Mu makina opangira mipukutu, cholembera cha ku Japan cha Koyo chimasintha molondola kutalika kwa coil yomveredwa kukhala chizindikiro chamagetsi, chomwe chimatumizidwa ku kabati yowongolera ya PLC. Chowongolera mayendedwe, chomwe chili mkati mwa kabati yowongolera yamagetsi, chimatsimikizira kuthamanga kosasunthika komanso kuchepa kwa liwiro panthawi yoyenda kutsogolo ndi kumbuyo kwa makina odulira, motero kukwaniritsa kulondola kolondola kwa kutalika kwa kudula. Njira yowongolera mosamala iyi imatsimikizira zizindikiro zowotcherera zokhazikika komanso zosalala, kuletsa matabwa oyenda kuti asasweke ndikuwonetsetsa kuti kupanga kokhazikika komanso kwapamwamba. Ogwiritsa ntchito amatha kuyang'anira mosavuta liwiro lopanga, kukhazikitsa miyeso yopanga, kutalika kwa kudula, ndi zina zambiri kudzera pazenera la PLC. Kuphatikiza apo, kabati yowongolera ya PLC ili ndi ntchito yosungira kukumbukira ya magawo omwe amagwiritsidwa ntchito nthawi zambiri ndipo imapereka chitetezo ku overload, short circuit, ndi phase loss, kuonetsetsa kudalirika ndi chitetezo cha ntchito.
Chilankhulo chomwe chili pa sikirini ya PLC chikhoza kusinthidwa malinga ndi zosowa za makasitomala.
Siteshoni ya Hydraulic
Siteshoni yathu ya hydraulic ili ndi fan yamagetsi yozizira kuti ichotse kutentha bwino, kuonetsetsa kuti ikugwira ntchito kwa nthawi yayitali komanso kodalirika komanso kuti iwonongeke kwambiri.
Chitsimikizo
Mukatumiza, tsiku lotumizira limalembedwa pa dzina lachitsulo, kupereka chitsimikizo cha zaka ziwiri cha mzere wonse wopangira ndi chitsimikizo cha zaka zisanu cha ma rollers ndi shafts.
1. Cholembera mawu
2. Kudyetsa
3. Kuboola
4. Malo oimika mipukutu
5. Dongosolo loyendetsera galimoto
6. Dongosolo lodulira
Ena
Tebulo lakunja
