ividiyo
Iprofayile
Ukuxhasa ngeminqamlezo kubalulekile kwiinkqubo zeerakhi ezinzima, kubonelela ngenkxaso ethe tyaba phakathi kwee-standard ezimbini. Kunceda ukuthintela ukushukuma kwaye kugcina ulungelelwaniso lwesakhiwo phantsi kwemithwalo enzima. Ngokwesiqhelo, ukuxhasa ngeminqamlezo kwenziwa ngentsimbi egoqwe ngobushushu, egoqwe ngobandayo, okanye egalelweyo enobukhulu obuyi-1.5 ukuya kwi-2 mm.
Ngokwesiko, ukubethelela okunqamlezileyo kuye kwenziwa kusetyenziswa oomatshini bokugoba. Nangona kunjalo, umgca womatshini wokwenza imiqolo, oquka ukukhulula, ukulinganisa, ukwenza imiqolo, ukubhoboza, kunye nokusika, unikezela ngokuzenzakalelayo okuphezulu kunye neendleko eziphantsi zomsebenzi wesandla. Esi sisombululo siye saba lukhetho olukhethwayo kubathengi abaninzi ngenxa yokusebenza kakuhle kunye nokusebenza kakuhle kweendleko.
Iindlela zokubhoboza ziyahluka ngokuxhomekeke kwindlela yokufakela:
Indlela Yokufaka 1: Kufakelwa i-brace enye ngaphakathi kwi-rack eme nkqo, nto leyo efuna imingxunya ebhoboziweyo kwangaphambili ekuphakameni kwe-bracing ukuze kufakelwe i-screw.
Indlela yokufakela 2: Kufakelwe iibraces ezimbini ngaphakathi kwirakhi eme nkqo, nto leyo efuna imingxunya ebhoboziweyo ezantsi kwebracing ukuze kufakelwe izikrufu.
IiParameters zobuchwepheshe eziphambili zetyala lokwenyani
Itshati yokuhamba: I-Decoiler--I-Servo feeder--I-Hydraulic punch--Isikhokelo--Umatshini wokwenza iiroli--Ukusika nge-hydraulic okubhabhayo--Itheyibhile yokuphuma
Xa kuthelekiswa nemigca emibini yemveliso enomqolo omnye, umgca wemveliso onomqolo emibini unokukongela iindleko zomatshini owongezelelweyo wokwenza, i-decoiler, kunye ne-servo feeder, kunye nendawo efunekayo kwenye imigca yemveliso. Ukongeza, ulwakhiwo lwemigca emibini lunciphisa iindleko zexesha lokutshintsha ubungakanani, ngokungafaniyo notshintsho lobukhulu ngesandla kumgca omnye, ngaloo ndlela luphucula ukusebenza kakuhle.
IiParamitha zobuchwepheshe eziphambili zetyala lokwenyani
Isantya somgca: 4-6m/min, esilungisekayo
2. Izinto ezifanelekileyo: Intsimbi eshushu eqengqiweyo, intsimbi ebandayo eqengqiweyo, intsimbi egayiweyo
3. Ubukhulu bezinto: 1.5-2mm.
4. Umatshini wokwakha iRoll: Ulwakhiwo lwentsimbi yentsimbi
5. Inkqubo yokuqhuba: Inkqubo yokuqhuba iGearbox
6. Inkqubo yokusika: Ukusika nge-hydraulic okubhabhayo, i-roll yangaphambili ayimi xa isika.
7. Ikhabhinethi ye-PLC: Inkqubo ye-Siemens.
Oomatshini bokwenyani
1. Isixhobo sokunciphisa ubushushu seHydraulic*1
2. Isixhobo sokuhambisa iServo*1
3. Umatshini wokubhoboza nge-hydraulic*1
4. Umatshini wokwenza imiqulu*1
5. Umatshini wokusika weHydraulic *1
6. Itafile engaphandle*2
7. Ikhabhinethi yokulawula ye-PLC * 1
8. Isitishi seHydraulic*2
9. Ibhokisi yezinto ezingasetyenziswa (yasimahla)*1
Inkcazo yokwenyani yetyala
I-Decoiler
Umngxuma ophakathi we-decoiler uxhasa ikhoyili yentsimbi kwaye usebenza njengesixhobo sokwandisa, ukwamkela iikhoyili ezinobubanzi obungaphakathi obuyi-490-510mm. Isixhobo esicinezelayo esikwi-decoiler sikhusela ikhoyili ngexesha lokulayisha, siyithintela ukuba ingavuleki ngenxa yoxinzelelo lwangaphakathi kwaye siqinisekise ukhuseleko lwabasebenzi.
Isixhobo sokuQokelela iHydraulic Punch kunye neServo
I-hydraulic punch, eqhutywa sisikhululo se-hydraulic, idala imingxunya kwi-coil yentsimbi. I-cross bracing ibethelwa kuzo zombini iziphelo, nokuba kukwi-flange okanye ezantsi, ngokusekelwe kwiimfuno zokufakelwa. Kukho oomatshini be-hydraulic punch abazimeleyo nabadibeneyo. Uhlobo oludibeneyo lunesiseko esifanayo nomatshini wokwenza i-roll kwaye lumisa ezinye oomatshini ngexesha lokubethela.
Lo mgca wemveliso usebenzisa uhlobo oluzimeleyo, olwenza ukuba i-decoiler kunye nomatshini wokwenza izinto zisebenze ngokuqhubekayo ngexesha lokubhoboza, ukuqinisekisa ukuveliswa okungaphazanyiswa. Uhlobo oluzimeleyo luquka i-servo feeder eqhutywa yi-servo motor, enciphisa ukulibaziseka kokuqala kunye nokuma kwaye ilawula ngokuchanekileyo ubude be-coil ukuze ibhoboze ngokuchanekileyo. Indlela yokutya ephefumlayo ngaphakathi kwi-feeder ikhusela umphezulu we-coil ekukrweleni.
Isikhokelo
Iirola ezikhokelayo ziqinisekisa ukulungelelaniswa okufanelekileyo kwekhoyili kunye nomatshini ukuthintela ukugqwetheka ngexesha lokwenziwa, njengoko ukuthe tye kwe-cross bracing kuchaphazela ngokuthe ngqo uzinzo lweshelufu iyonke.
Umatshini Wokwenza Umqulu
Lo matshini wokwenza izinto unesakhiwo sentsimbi ephothiweyo kunye nenkqubo yebhokisi yegiya. Kubalulekile ukuqaphela ukuba zombini iirowu azinakusebenza ngaxeshanye. Ukuze kubekho amandla aphezulu emveliso, sicebisa umgca wemveliso owahlukileyo kubungakanani ngabunye.
Ukusikwa kweHydraulic okubhabhayo
Uyilo "olubhabhayo" luvumela isiseko somatshini wokusika ukuba sihambe ecaleni kwendlela, sivumela ukondla okuqhubekayo kwekhoyili kumatshini wokwakha ngaphandle kokuma ukuze kusikwe, ngaloo ndlela kuphucula isantya somgca ngokubanzi.
Incakuba yokusika kufuneka ilungiselelwe imo yeprofayili, nto leyo efunekayo ukuba ibe nencakuba eyahlukileyo kubungakanani ngabunye.
Isixhobo esikhethiweyo: I-Shear Butt Welder
Umshiseli we-shear udibanisa imisebenzi yokucheba kunye neyokuwelda, okuvumela ukuqhagamshelwa kweekhoyili zentsimbi ezintsha nezindala. Oku kunciphisa inkunkuma yezinto, kunciphisa ixesha lokutshintsha ikhoyili, kwaye kwenza kube lula ukulungisa. Isebenzisa ukuwelda kwe-TIG ukuqinisekisa ukuba amalungu agudileyo nathe tyaba.
Isitishi seHydraulic
Isitishi se-hydraulic sineefeni zokupholisa ukuze zisasaze ubushushu ngempumelelo, ziqinisekise ukusebenza rhoqo kunye nemveliso ephuculweyo. Siyaziwa ngokuthembeka kwaso kunye nokusebenza okuhlala ixesha elide.
Ikhabhinethi yoLawulo lwe-PLC kunye ne-Encoder
I-encoder iguqula ubude bekhoyili elinganisiweyo bube ziimpawu zombane zekhabhinethi yokulawula ye-PLC. Le khabhinethi ilawula isantya semveliso, imveliso ngomjikelo ngamnye, kunye nobude bokusika. Ngenxa yempendulo echanekileyo evela kwi-encoder, umatshini wokusika ufikelela ekuchanekeni kokusika ngaphakathi kwe-±1mm.
1. Isixhobo sokudibanisa
2. Ukondla
3. Ukubetha
4. Izitendi zokwenza imiqolo
5. Inkqubo yokuqhuba
6. Inkqubo yokusika
Ezinye
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