Umatshini Wokwenza iFlying Saw Cutting Step Beam Roll

Umatshini Wokwenza Umqulu Wokusika I-Flying Saw Step Beam Roll Umfanekiso Obonakalayo

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I-Perfil

Umqadi wenyathelo udlala indima ebalulekileyoiinkqubo zokurhangqa iipalethi ezinzima, echaphazela ngokuthe ngqo amandla kunye nomthamo wokuthwala umthwalo wesakhiwo siphela.

Abavelisi badla ngokusebenzisa oomatshini bokwenza imiquluIntsimbi eqengqelekayo eshushu okanye ebandayo eyi-1.5-2mmukuvelisa imiqadi yenyathelo. Ukuphucula ubomi bayo nokuthintela ukuguquka okubangelwa kukuxinana kwekhoyili yentsimbi, kusetyenziswa i-welding kwiindawo zokudibanisa ikhoyili yentsimbi. Iinkqubo ezimbini eziqhelekileyo zokuwelda ezisetyenziswayo kushishino zeziUmshiseli we-MIG (njengakule meko) kunye nomshiseli we-laser.

Bobabini abawelda be-MIG kunye nabawelda abapheleleyo be-laser banegalelo ekuqiniseni ukuqina kwesakhiwo. Nangona kunjalo, ngenxa yokugubungela ngokupheleleyo kwamalungu ekuwelda ngokupheleleyo, ukusebenza kwayo kudlula okokwe-MIG welding. Abathengi banokukhetha indlela yokuwelda ngokusekelwe kuhlahlo-lwabiwo mali lwabo kunye neemfuno zokulayisha iirakhi.

IiParameters zobuchwepheshe eziphambili zetyala lokwenyani

Itshati yokuhamba

Isixhobo sokunciphisa iintambo ngesandla--Isikhokelo--Umleyitha--Umatshini wokwenza iiroli--Umatshini wokuwelda obhabhayo--Ukusika isarha ebhabhayo--Itafile ephumayo

IiParamitha eziphambili zobugcisa

1. Isantya somgca: 4-5 m/min, esilungisekayo

2. Iiprofayili: Ubungakanani obuninzi-ububanzi obufanayo obuyi-66mm, kunye nokuphakama okwahlukileyo kwe-76.2-165.1mm

3. Ubukhulu bezinto: 1.9mm (kule meko)

4. Izinto ezifanelekileyo: Intsimbi eqengqelekayo eshushu, intsimbi eqengqelekayo ebandayo, intsimbi egalelweyo

5. Umatshini wokwenza imiqulu: Inkqubo yokuqhuba i-Cast-iron structureand chain.

6. Inani lesitishi sokwenza: 26

7. Inkqubo yokuwelda: Iitotshi ezi-2 zokuwelda, i-roll yangaphambili ayiyeki xa iwelda.

8. Inkqubo yokusika: Ukusika isarha, i-rollformer ayiyeki xa isikwa.

9. Ukutshintsha ubungakanani: Ngokuzenzekelayo.

10. Ikhabhinethi ye-PLC: Inkqubo ye-Siemens.

Inkcazo yokwenyani yetyala

I-Decoiler Esebenzisa Isandla

Isixhobo sokunciphisa ubushushu ngesandla sineisixhobo sebhulekiYenzelwe ukulungisa uxinzelelo lokwandiswa kwesiseko ngaphakathi koluhlu lwe-φ490-510 mm, ukuqinisekisa ukusebenza kokuvuleka okugudileyo. Ngenxa yokusetyenziswa kwekhoyili yentsimbi ye-1.9mm, kukho umngcipheko wokuvuleka ngequbuliso ngexesha lokuvuleka.Ukujongana nolu khuselekoOkubangela inkxalabo kukuba, kufakelwa ingalo yokucinezela ukuze ibambe ikhoyili yentsimbi ngokukhuselekileyo endaweni yayo, ngelixa kongezwa iibhleyidi zentsimbi ezikhuselayo ukuthintela ukutyibilika kwekhoyili. Olu yilo aluboneleli nje kuphela ngesisombululo esingabizi kakhulu kodwa lukwabeka phambili ukhuseleko kwinkqubo yokuyivula.

Isixhobo sokunciphisa ubushushu ngesandla sinayoakukho mandla. Kwiimfuno eziphezulu zomthamo wemveliso, sinikezela ngokhethoisixhobo sokunciphisa ubushushu be-hydrauliciqhutywa sisikhululo se-hydraulic.

Isikhokelo kunye nomboniso wedijithali

Iirola ezikhokelayo zidlala indima ebalulekileyo ekugcineni ulungelelwaniso phakathi kwekhoyili yentsimbi kunye noomatshini, ngaloo ndlela zithintela ukugqwetheka komqadi wesinyathelo kunye nokuthatha inxaxheba kwinkqubo yokwenza umqadi ukuzethintela ukuguquka kwesinyithi. Ukuthe tyeI-step beam ibaluleke kakhulu kumgangatho wemveliso kwaye ichaphazela ukusebenza kwe-loading system yonke. Ii-guiding rollers zibekwe ngendlela eyiyo kungekuphela nje ekuqaleni komatshini wokwenza ii-roll kodwa nakwi-kwiindawo ezahlukeneyo kumgca wonke wokwenza umqulu, ukuqinisekisa ukulungelelaniswa okuchanekileyo kuyo yonke inkqubo yemveliso.

Izixhobo zokubonisa zedijithali ziyancedaukurekhoda okululaindawo echanekileyo yeerola ezikhokelayo. Kwayeimilinganiselo yomgamaukusuka kwirola nganye ekhokelayo ukuya kwimiphetho yasekhohlo nasekunene yomatshini wokwenza irola irekhodwa kwincwadi yemiyalelo, okuvumela uhlengahlengiso olulula olusekelwe kwezi datha nokuba kwenzeka ukufuduka okuncinci ngexesha lokuthuthwa okanye ukuveliswa.

Umleveli

Emva koko, ikhoyili yentsimbi ingena kwi-leveler. Ngenxa yobukhulu bayo obuyi-1.9mm, kubalulekile ukubasusa naluphi na ugobile olukhoyo kwikhoyili yentsimbi, ngaloo ndlela iphucula ukuthamba kwayo kunye nokuhambelana kwayo ukuze kuphuculwe umgangatho we-step beam. Ixhotyiswe ngee-roller ezintathu eziphezulu nezine ezisezantsi, i-leveler ifezekisa le njongo ngokufanelekileyo, iqinisekisa ukuthamba kunye nokuhambelana okufanelekileyo kwenkqubo elandelayo yokwenza i-roll.

Umatshini Wokwenza Umqulu

Intliziyo yomgca wonke wemveliso kukho umatshini wokwenza imiqolo. Uxhotyiswe ngolawulo lwesantya oluguquguqukayo oluqhutywa yi-inverter (yophawu lwaseJapan) iYaskawa, umatshini unika uluhlu lwesantya oluguquguqukayo ukusuka kwi-0 ukuya kwi-10m/min, ukuqinisekisa ukuba uyakwazi ukuziqhelanisa neemfuno ezahlukeneyo zemveliso. Inezikhululo zokwenza ezingama-26, isebenzisaulwakhiwo lwephaneli eludongeni kunye nenkqubo yokuqhuba iitsheyini, yenziwe ngobuchule ukuze inike ukuchaneka nokusebenza kakuhle kwinkqubo yokwenza. Ngobuchwepheshe bayo obuphambili kunye noyilo oluqinileyo, umatshini wokwenza imiqulu usebenza njengesiseko somgangatho kunye nemveliso kumgca wemveliso.

Uyakwazi ukuvelisaubukhulu obahlukeneyo, ububanzi obuyi-66mm kunye nokuphakama okususela kwi-76.2 ukuya kwi-165.1mm, le nkqubo inika ukuguquguquka kokuphuma. Xa kufakwa ububanzi obufunekayo bomgangatho kunye nokuphakama kwikhabhinethi yolawulo lwe-PLC, izitishi zokwakha zihlengahlengisa ngokuzenzekelayo kwiindawo ezichanekileyo kwaye zitshintsheamanqaku okwakha angundoqo (amanqaku A kunye no-B), okuququzelela utshintsho lobungakanani malunga nemizuzu eli-10. Ukulungiswa kobude kuhambelana nokwahluka kwamanqaku okwakha angundoqo (amanqaku A kunye no-B), okuvumela ukuveliswa kwemiqadi yenyathelo enobude obahlukeneyo.

I-Gcr15, intsimbi ephethe i-chromium enekhabhoni ephezulu eyaziwa ngokuba lukhuni kwayo kunye nokumelana nokuguguleka kwayo, isetyenziselwa izinto zokwenza iirola. Ukuze zihlale ixesha elide, iirola ziyafakelwa i-chrome plating. Ukongeza, iishaft ezenziwe ngezinto ze-40Cr ziyanyangwa ngobushushu, ziqinisa amandla kwaye ziqinisekisa ukwakhiwa okuqinileyo.

Umchweli we-Flying MIG

Ukuze kwandiswe ixesha lokuphila komqadi wesinyathelo nokuthintela ukwahlukana kwiindawo zokudibanisa intsimbi, ukuwelda kusetyenziswa kwiindawo zokudibanisa intsimbi ngendlela yamachaphaza. Isithuba phakathi kwechaphaza ngalinye siyahlengahlengiswa ngokweemfuno zabathengi. Ukongeza, kufakelwa iitotshi ezimbini zokuwelda ukuze kwandiswe isantya somgca. Ezi totshiingahamba ngaxeshanye ngesantya sokwenza i-roll, ukuqinisekisa ukusebenza rhoqo komatshini wokwenza imiqulu.

Ukusika Isarha Esibhabhayo

Emva kokwenziwa kweroli, umqadi wenyathelo uya kumatshini wokusika, usebenzisa umatshini wokusika isarha ngenxa yesimo esivaliweyo somqadi wenyathelo. Iiblade zesarha ezikhethekileyo ziqinisekisa ukuchaneka okuphezulu kunye nobunzima, ngelixaisitshizi sokupholisaikhusela iiblade zesarha, yandisa ubomi bazo. Nangona isantya sokusika isarha sicotha kune-hydraulic shearing,Umsebenzi weselula ufakiwe ukuze uvumelanise nesantya sokuveliswa komatshini wokwenza imiqulu, ukuqinisekisa ukusebenza ngaphandle kokuphazamiseka. Ngaphezu koko, umatshini wokusika isarha uqinisekisa inkunkuma encinci ngexesha lokutshintshwa kwentsimbi kunye nokusikwa kweprofayili.

I-Encoder kunye ne-PLC

Ngaphakathi komatshini wokwenza imiqolo, i-encoder yaseJapan iKoyo iguqula ngokuchanekileyo ubude bekhoyili evanyiweyo ibe sisignali yombane, ethi emva koko idluliselwe kwikhabhinethi yokulawula ye-PLC. Isilawuli sokuhamba, esikwikhabhinethi yokulawula yombane, siqinisekisa ukukhawulezisa okungenamthungo kunye nokucotha ngexesha lokuhamba phambili nangasemva komatshini wokusika, ngaloo ndlela sifezekisa ukuchaneka kobude bokusika ngokuchanekileyo. Le ndlela yokulawula ecokisekileyo iqinisekisa amanqaku okuwelda azinzileyo nagudileyo, ithintela imiqadi yenyathelo ekuqhekekeni kwaye iqinisekisa imveliso ezinzileyo, esemgangathweni ophezulu. Abaqhubi banokulawula ngokulula isantya semveliso, bamisele ubungakanani bemveliso, ubude bokusika, nokunye okuninzi ngesikrini se-PLC. Ngaphezu koko, ikhabhinethi yokulawula ye-PLC inomsebenzi wokugcina imemori kwiiparameter ezisetyenziswa rhoqo kwaye inika ukhuseleko ekugqithiseni kakhulu, isekethe emfutshane, kunye nokulahleka kwesigaba, iqinisekisa ukuthembeka nokusebenza kunye nokhuseleko.

Ulwimi olukwisikrini se-PLC lungenziwa ngokwezifiso ngokweemfuno zabathengi.

Isitishi seHydraulic

Isitishi sethu se-hydraulic sinefeni yombane epholisayo ukuze ikhuphe ubushushu ngokufanelekileyo, iqinisekisa ukusebenza ixesha elide nokuthembekileyo kunye namazinga aphantsi okungasebenzi.

Iwaranti

Xa kuthunyelwa, umhla wokuhanjiswa uboniswa kwipleyiti yegama lentsimbi, nto leyo enika isiqinisekiso seminyaka emibini somgca wonke wemveliso kunye nesiqinisekiso seminyaka emihlanu seeroli kunye neeshafti.